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1 . 7 A production machine operates in a semi - automatic cycle but a worker must tend the machine 1 0 0 % of

1.7 A production machine operates in a semi-automatic cycle but a worker must tend the machine 100% of the time to load parts. Unloading is accomplished automatically. The worker's cost rate =$27hr including applicable labor overhead rate. The equipment cost rate of the machine =$18.00hr including applicable overhead costs. Cost of the starting parts =$0.15pc. The job runs several months so the effect of setup can be ignored. Each cycle, the actual process time =24sec, and time to load the part =6sec. Automatic unloading takes 3sec. A proposal has been made to install an automatic parts-loading device on the machine. The device would cost $36,000 and would reduce the part loading time to 3 sec each cycle. Its expected life =4 years. The device would also relieve the worker from full-time attention to the machine. Instead, the worker could tend four machines, effectively reducing the labor cost to 25% of its current rate for each machine. The operation runs 250 days per year, eight hours per day. Assume availability =100% and scrap rate =0.
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