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1. Forecasting: Based on the demand data provided below answer the following questions: Period Month Demand 1 Jan 20 2 Feb 21 3 Mar 23

1. Forecasting: Based on the demand data provided below answer the following questions:

Period Month Demand
1 Jan 20
2 Feb 21
3 Mar 23
4 Apr 25
5 May 28
6 Jun 31
7 Jul 30
8 Aug 32
9 Sep 37
10 Oct 36
11 Nov 39
12 Dec 42

a) Calculate the 3-month moving average for April through January (of the next year; i.e., period 13)

b) Compute the 5-month moving average for June through January (of the next year)

c) Calculate an exponentially smoothed forecast using = .30

d) Calculate an adjusted exponentially smoothed forecast using = .30 and = .40

e) Using MAD, which of the above four forecasts was the most accurate?

2. The Wall Street Mission uses volunteers to assemble care packages for needy families during the holiday season. The mission would like to organize the work as efficiently as possible. A list of tasks, task times, and precedence requirements follows:

TASK PRECEDENCE TIME (MINS)
A 6
B A 3
C B 7
D B 5
E C, D 4
F E 5

The mission wants to a care package every 10 minutes. Draw the precedence diagram, balance the line, and calculate the efficiency. How many packages can be assembled in a four-hour period?

3. The Changs Bakery makes cakes for freezing and subsequent sale. The bakery, which operates five days a week, 52 weeks a year, can produce cakes at the rate of 116 cakes per day. The bakery sets up the cakeproduction operation and produces until a predetermined number (Q) has been produced. When not producing cakes, the bakery uses its personnel and facilities for producing other bakery items. The setup cost for a production run of cakes is $700. The cost of holding frozen cakes in storage is $9 per cake per year. The annual demand for frozen cakes, which is constant over time, is 6000 cakes. Determine the following:

  1. Optimal production run quantity (Q)
  2. Total annual inventory costs
  3. Optimal number of production runs per year
  4. Optimal cycle time (time between run starts)
  5. Run length in working days

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