1 Problem 12-15 (Algo) Internal Business Process Performance Measures (LO12-3) Joints Reference 200 61 117 97 42 73 Tombro Industries is in the process of automoting one of its plants and developing a flexible manufacturing system. The company is finding it necessary to make many changes in operating procedures. Progress has been slow, particularly in trying to develop new performance measures for the factory In an effort to evaluate performance and determine where improvements can be made, management has gathered the following data relating to activities over the last four months Month Quality control measures Wumber of defects 176 139 Number of warranty elaine 54 45 Number of customer complaints 111 Material control mare Purchase order lead time 8 days 7 days 5 days 4 days Serap as a pespent of total cost 20 30 Machine performance measures Machine downtime as a percentage of availability 41 50 30 81 Use as a percentage of availability 940 911 883 Setup time (hours) 10 11 12 Delivery performance measures Throughput tin Manufacturing cycle officiency (CE) Delivery cycle time Tercentage of online deliveries 30 The president has read in industry Journals that throughout time, MCE, and delivery cycle time are important measures of performance but no one is sure how they are computed. You have been asked to assist the company, and you have gathered the following data relating to these measures 10 Average per month in daya wait tine per order before start of production Inspection tine per unit Process time per unit Queue tine per unit Move Lime per unit 10.0 0.7 12.0 0.6 2.7 5.1 0.6 13.0 0.6 2.6 6.2 0.6 15.0 0.6 1.1 0.6 4.1 0.4 1 5 points Required: 1-a. Compute the throughput time for each month 1-6. Compute the manufacturing cycle efficiency (MCE) for each month 1-c. Compute the delivery cycle time for each month. 3-a. Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month 5 the inspection time, process time, and so forth, are the same as for month 4, except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughput time and MCE 3-b. Refer to the inspection time, process time, and so forth, given for month 4 Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4, except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production Compute the new throughput time and MCE. References Complete this question by entering your answers in the tabs below. Required 1 Required 3 1-a. Compute the throughout time for each month 1.b. Compute the manufacturing cycle efficiency (MCE) for each month 1-c. Compute the delivery cycle time for each month, (Round your answers to 1 decimal place) Show less Manufacturing Cycle Efficiency (MCE) Delivery Cycle Time Month 1 Month 2 Morris Month 4 Throughout Time days days days days days days days days Required 3 > 1 5 points Required: 1-a. Compute the throughout time for each month 1-5. Compute the manufacturing cycle efficiency (MCE) for each month 1-c. Compute the delivery cycle time for each month. 3-a. Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month 5 the inspection time, process time, and so forth, are the same as for month 4, except that the company is able to completely eliminate the queue time during production using Leon Production Compute the new throughout time and MCE. 3-6. Refer to the inspection time process time, and so forth, given for month 4. Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4, except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production Compute the new throughout time and MCE. References Complete this question by entering your answers in the tabs below. Required 1 Required 3 3-a (Month 5) Refer to the inspection time, process time, and so forth, Qiven for month 4. Assume that in month the Inspection time, process time, and so forth, are the same as for month 4, except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughout time and MCE 3-b. (Month 6) Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4, except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production Compute the new throughout time and MCE (Round your answers to 1 decimal place.) Show less Throughout time Manufacturing cycle officiency (MCE) Month 5 days % Month 6 days