Question
1. This file contains 20 samples collected from a cosmetic manufacturing line. The data indicates the skin sensitivity level to a har color. The Excel
1. This file contains 20 samples collected from a cosmetic manufacturing line. The data indicates the skin sensitivity level to a har color. The Excel file also has theA2,D3,D4, andd2table on the second sheet. Please write"see attachment"in the answer space if you do graphics in Excel file and you want to attach it to your homework. Please try to use Excel, otherwise you may have to do a lot of computation by hand.
(a)Construct an X-bar chart for this manufacturing line:
X-bar Chart i.Is this process"in control"?ii.Do you notice any problems despite your answer to Part i?
___________________________________________________________________________ ___________________________________________________________________________(b)Construct an R-Chart for this manufacturing line:
R-Chart
i.Is this process"in control"?ii.Based on your calculation for the X-Bar Chart and R-Chart, compare your answers regarding the "in control" question? Do the charts result differently? Why or Why Not?
___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________
2.You have been the inventory manager at Malmart Distribution Center. You have estimated that the annual demand for passenger car tires is 200,000 units. Placing an order costs $300. Cost to hold a tire is $3 per year. Cost per tire is $70.
(a)How much (Q*) and how often do you need to order and fulfill the demand?
Q*: _________T*: _________
(b) At the end of your first year of managing, you realize that the demand is variable. However, the average annual demand is still 200,000 with a standard deviation of 5.6 tires per day. The tires supplier cannot deliver the products on the same day. The average lead time is now 20 days with a standard deviation of 4.1 days. You consider a 95% Service Level to satisfy customers. What is the Reorder Point (ROP)?
ROP: _________
(c) You also want to test OUT model. The review process,T, is 30 days. Assume that the on- hand inventory is 15,000 tires. What is the OUT inventory level and the Order Quantity (Q)? (Hint: Use the information in Part b to find the value for the remaining parameters.)
OUT: _________Q: _________
Data table:
Sample | x1 | x2 | x3 | x4 | x5 | x6 | X-bar | Range |
1 | 13.2471 | 13.9760 | 13.6090 | 13.8000 | 14.4900 | 13.2319 | ||
2 | 13.8440 | 13.2529 | 13.2127 | 13.2859 | 13.2421 | 13.2336 | ||
3 | 13.2153 | 13.2155 | 13.2349 | 13.2619 | 13.2297 | 13.2753 | ||
4 | 12.2240 | 13.2419 | 12.0240 | 12.0400 | 13.2827 | 13.2635 | ||
5 | 13.2051 | 13.2235 | 13.2489 | 13.2537 | 13.2381 | 13.2216 | ||
6 | 13.2649 | 13.2023 | 13.2735 | 13.2229 | 10.4446 | 13.2138 | ||
7 | 13.2367 | 13.2443 | 13.2267 | 13.2399 | 13.2137 | 10.2223 | ||
8 | 13.2277 | 11.6364 | 13.2799 | 10.4463 | 13.2101 | 13.1989 | ||
9 | 12.5821 | 12.5793 | 10.4468 | 10.8468 | 10.3682 | 12.6125 | ||
10 | 11.1100 | 12.7393 | 10.4690 | 13.4457 | 10.4904 | 14.0022 | ||
11 | 14.2339 | 10.4705 | 14.0704 | 10.8846 | 10.4865 | 11.6468 | ||
12 | 12.4513 | 13.1163 | 13.4088 | 10.9046 | 12.1947 | 13.4720 | ||
13 | 13.5483 | 10.3046 | 10.4865 | 12.6323 | 13.8351 | 13.9566 | ||
14 | 13.7246 | 10.4684 | 13.9760 | 5.9980 | 13.9805 | 13.4641 | ||
15 | 12.7869 | 10.8840 | 12.9795 | 12.9885 | 12.5297 | 14.4680 | ||
16 | 13.0564 | 13.3829 | 13.1568 | 12.2786 | 8.8885 | 13.6612 | ||
17 | 10.2469 | 14.4000 | 8.8846 | 12.5025 | 12.8000 | 6.4440 | ||
18 | 12.5965 | 8.8888 | 13.2913 | 8.4905 | 12.0733 | 14.0240 | ||
19 | 11.5467 | 12.7803 | 11.6699 | 8.8880 | 13.0085 | 13.8722 | ||
20 | 13.5980 | 8.4640 | 13.6852 | 14.7798 | 12.0635 | 4.9000 |
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