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1. This file contains 20 samples collected from a cosmetic manufacturing line. The data indicates the skin sensitivity level to a har color. The Excel

1. This file contains 20 samples collected from a cosmetic manufacturing line. The data indicates the skin sensitivity level to a har color. The Excel file also has theA2,D3,D4, andd2table on the second sheet. Please write"see attachment"in the answer space if you do graphics in Excel file and you want to attach it to your homework. Please try to use Excel, otherwise you may have to do a lot of computation by hand.

(a)Construct an X-bar chart for this manufacturing line:

X-bar Chart i.Is this process"in control"?ii.Do you notice any problems despite your answer to Part i?

___________________________________________________________________________ ___________________________________________________________________________(b)Construct an R-Chart for this manufacturing line:

R-Chart

i.Is this process"in control"?ii.Based on your calculation for the X-Bar Chart and R-Chart, compare your answers regarding the "in control" question? Do the charts result differently? Why or Why Not?

___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________

2.You have been the inventory manager at Malmart Distribution Center. You have estimated that the annual demand for passenger car tires is 200,000 units. Placing an order costs $300. Cost to hold a tire is $3 per year. Cost per tire is $70.

(a)How much (Q*) and how often do you need to order and fulfill the demand?

Q*: _________T*: _________

(b) At the end of your first year of managing, you realize that the demand is variable. However, the average annual demand is still 200,000 with a standard deviation of 5.6 tires per day. The tires supplier cannot deliver the products on the same day. The average lead time is now 20 days with a standard deviation of 4.1 days. You consider a 95% Service Level to satisfy customers. What is the Reorder Point (ROP)?

ROP: _________

(c) You also want to test OUT model. The review process,T, is 30 days. Assume that the on- hand inventory is 15,000 tires. What is the OUT inventory level and the Order Quantity (Q)? (Hint: Use the information in Part b to find the value for the remaining parameters.)

OUT: _________Q: _________

Data table:

Sample x1 x2 x3 x4 x5 x6 X-bar Range
1 13.2471 13.9760 13.6090 13.8000 14.4900 13.2319
2 13.8440 13.2529 13.2127 13.2859 13.2421 13.2336
3 13.2153 13.2155 13.2349 13.2619 13.2297 13.2753
4 12.2240 13.2419 12.0240 12.0400 13.2827 13.2635
5 13.2051 13.2235 13.2489 13.2537 13.2381 13.2216
6 13.2649 13.2023 13.2735 13.2229 10.4446 13.2138
7 13.2367 13.2443 13.2267 13.2399 13.2137 10.2223
8 13.2277 11.6364 13.2799 10.4463 13.2101 13.1989
9 12.5821 12.5793 10.4468 10.8468 10.3682 12.6125
10 11.1100 12.7393 10.4690 13.4457 10.4904 14.0022
11 14.2339 10.4705 14.0704 10.8846 10.4865 11.6468
12 12.4513 13.1163 13.4088 10.9046 12.1947 13.4720
13 13.5483 10.3046 10.4865 12.6323 13.8351 13.9566
14 13.7246 10.4684 13.9760 5.9980 13.9805 13.4641
15 12.7869 10.8840 12.9795 12.9885 12.5297 14.4680
16 13.0564 13.3829 13.1568 12.2786 8.8885 13.6612
17 10.2469 14.4000 8.8846 12.5025 12.8000 6.4440
18 12.5965 8.8888 13.2913 8.4905 12.0733 14.0240
19 11.5467 12.7803 11.6699 8.8880 13.0085 13.8722
20 13.5980 8.4640 13.6852 14.7798 12.0635 4.9000

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