1. What is the Limiting Cycle time, or Bottleneck, of the line. How many pieces per hour will this line run.

2. In a work hour that has a 15 minute break, how many parts will the line above be able to produce.

3. How frequent will a Part be placed into a box.

4. Who has Idle Time with this balance.

5. Calculate the Manpower Requirements for this line. How many Operators should this line be run with.

6. Given the Shift Work Schedule below, calculate the Takt Time. (This is not the Takt Time above, which was given).

Daily Volume=500

Shifts=1

Minutes/Shift=480

Start Up Meeting=5

Breaks 2 @ 10 MIN=20

Lunch Up Paid=30

Clean Up=10

7. A Widget assembly line has 5 Operators on it. The Earned time is 0.1200 hours per piece. The line works a 10 hour shift one day and produces 400 parts. What is the efficiency of the assembly line.

8. A Company that produces Steering Gears for Nissan has an assembly line that has an efficiency of 88.5%. This line is scheduled to run parts 7.2 hrs out of an 8 hour shift. The scrap rate for this line is 2.5%. What is the OEE of the assembly line.

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