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1. You have (5) products, each of which goes through (5) manufacturing operations, and each weighs a different amount. The plant layout is sequenced as

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1. You have (5) products, each of which goes through (5) manufacturing operations, and each weighs a different amount. The plant layout is sequenced as shown for Product #1 (A-B-C-D-E). Here are the processes and weights: Product Manufacturing Sequence Weight E #1 B D 2 lbs #2 B A D E 7 lbs. #3 B A E D 5 lbs. #4 A A D B E 3 lbs. E E #5 B D 9 lbs. Complete From/To Chart #1 on the next page, including total points and penalty points. Analyze your results and redesign the layout, then complete From/To Chart #2 with the new layout. Forward movement multiplier is 1x per square, backward movement multiplier is 2x per square. 25 pts for each chart, 2 pts for each of the six answers below. Layout #1: Total points Penalty points Efficiency Layout #2: Total points Penalty points Efficiency Chart #1 Initial State To (destination machine or work center) Penalty Total Pts Points From (origin machine or work center Chart #2 - Improved State To (destination machine or work center) Penalty Total Pts Points From (origin machine or work center 1. You have (5) products, each of which goes through (5) manufacturing operations, and each weighs a different amount. The plant layout is sequenced as shown for Product #1 (A-B-C-D-E). Here are the processes and weights: Product Manufacturing Sequence Weight E #1 B D 2 lbs #2 B A D E 7 lbs. #3 B A E D 5 lbs. #4 A A D B E 3 lbs. E E #5 B D 9 lbs. Complete From/To Chart #1 on the next page, including total points and penalty points. Analyze your results and redesign the layout, then complete From/To Chart #2 with the new layout. Forward movement multiplier is 1x per square, backward movement multiplier is 2x per square. 25 pts for each chart, 2 pts for each of the six answers below. Layout #1: Total points Penalty points Efficiency Layout #2: Total points Penalty points Efficiency Chart #1 Initial State To (destination machine or work center) Penalty Total Pts Points From (origin machine or work center Chart #2 - Improved State To (destination machine or work center) Penalty Total Pts Points From (origin machine or work center

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