16. 17. An example of a tymithetic polymer is nobet: Plantics are strong enough to be usied at car trames and sorich. 1- 19 Fosal fuels are man-made ingredents for cas and el. 20. Smart materials change their properties in respocile to eowionmental chances. 21. Nanomaterlais are tiny materials manufactured at the atomic level. 22. Sand casting is much more expensive than investment casting: 23. Die casting forces molten metal into a die using high pressure. 24. Extrusion can be used to shape many materials, including metals, rubber, and food. 25. Milling is an example of advanced machining- Multiple Choice Identify the choice that best completes the statement or answers the question. 26. Which of the five-step team development process steps describes the act of collaboration among the team members? a. Forming b. Storming c. Norming d. Transforming 27. Key characteristics of a successful team include all of the following except a. Trust \& respect for each team member b. Management skills c. A purpose d. A process completion complete each question or statement. 39. The five-step team development process involves the following steps: forming storming norming. and transformire. 40. Name one method for generating ideas for identifire possible solutions to a manufacturing problem. 41. What is the problem-solving method called that uses the following process: A. Assign responsibilities for the meeting - usually a facifator and recordet: B. Choose the task to perform. C. Start identifying ideas. D. Record all ideas: E. Organize the ideas into groups. 42. A 5 a detailed description of the acceptable limits allowed for different aspects of a product or process. 43. A proactive response to customers' needs is a response that solves problems they occur. 44. Give two ways that a manufacturer's profits are reduced when a defective product is recalled or returned. 45. The two primary types of production are discrete manufacturing and 46. Assembly is a production component often used in manufacturing. 47. Give an example of a product produced by process manufacturing. 48. A pharmaceutical (medicine) company produces products in batches. Between batches, a thorough clean-up is performed, and then materials are obtained from the staging area to produce a different lot of medicine. This is an example of production. 49. Name three main types of carbon steel. 50. Most ceramics are very hard, withstand extremely high temperatures, wear well, are excellent electrical insulators, and withstand chemical exposure. Name a drawback of ceramics. 51. Give an example of a product made by mix 2a. The first stip in a team problem-aolvine procass is a. Collect data b. Create oosuble solutions c. Implement the solution d. Define the problem 29. Which is a method of making decisions on a team? a. Consensus - declsion most benefits the seam b. Majority rule c. Minority rule d. Autocracy-decision is one person's to make e. Unanimity-everyone must agree f. All of the above 8. None of the above 30. What is a prototype? a. A full-scale, functioning model of a product b. A scaled-down, functioning model of a product c. A full-scale, non-functioning model of a product d. A scaled-down, non-functioning model of a product 31. An example of a proactive response to customer needs is a. getting the customer to make a down payment before delivering the product to them b. seeing and correcting a quality problem before the product is sold c. finding a problem with a product in production but waiting to see if Quality Control finds the error d. finding a defect in a product caused by the production system, but since it is not on your operation, you do nothing. 32. Clear communication with your customer is essential. Which of the following does not lead to clear communication? a. Be accurate b. Promise anything to gain the customer's trust c. Be positive d. Respond quickly to customer requests True/False identify the following stotements as either True (I) or folse(F) 1. A successful, high performing team's goals will be clear, measurable, and aligned with the companis business plan. 2. To be a good team member on a high-performing team, you will show good participation, communication, and team commitment. 3. Two parts of a job description are job responsibilities and goals of the department supenvicor. 4. A team member does not have to work on improving his/her communication skills if the technical skills, he/she possesses are far superior to everyone else on the team. 5. To make your position on a team more valuable, you should never tell any of the real important information. you have to anyone. 6. To keep loyal customers, one requirement is that manufacturers must address problems proactively so that: the customer does not receive a defective part. 7. Continuous production is used to produce smail quantities of the same or different products in batches. 8. Automobiles are typically produced by continuous production processes. 9. It is not possible or practical to combine continuous, intermittent, and custom production within the sam: plant. 10. Production materials can be natural, synthetic, or a blend of the two. 11 Raw materials are those materials that come from the earth, water, or the air. 12. The properties of production materials are carefully evaluated by manufacturers when they design a produce a product so that the product will perform the way the customer expects it to. 13. A metal alloy generally makes a natural metal weaker and less pliable. 14. Ferrous metal contains little or no iron. 33. Match the activity on the left with the sage of production on the right by placing the appropriate number in front of the actwity. REO; Prototype is diveloped RED; Prototype is diveloped identify resources and processes; make test runs Setup, operate, monitor, control \& improve processes People, time, materials are made available Frontine workers monitor process to identify, correct, and control problems to ensure customer needs are met Product is packaged \& shipped to manufacturer's customers look for ways to improve processes 1. Controlling Production 2. Producing the Product 3. Continuous improvement 4. Pockaging and Distribution 5. Product Design \& Development 6. Managing Resources 7. Production Planning 34. Which of the following is a production resource (there may be more than one)? a. People b. Materials c. Equipment d. Production facilities 35. A part or component of a larger product that is assembled before being supplied to the main assembly line is a definition of a a. Co-assembly b. Subassembly c. Reassembly d. Disassembly 36. Most finished products are the result of a. Process Manufacturing b. Discrete Manufacturing c. Both Process and Discrete Manufacturing d. Continuous Manufacturing 37. Selecting the wrong materiais for a product could have what results later? a. The product could fail b. The customer could be unsatisfied c. The product could be dangerous d. All of the above 8. Select three types of heat treatment of metals 3. Annealing b. Toasting c. Hardening d. Tempering