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2. InteliSystems manufactures an optical switch that it uses in its final product. InteliSystems incurred the following manufacturing costs when it produced 72,000 units last

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2. InteliSystems manufactures an optical switch that it uses in its final product. InteliSystems incurred the following manufacturing costs when it produced 72,000 units last year: (Click the icon to view the manufacturing costs.) InteliSystems does not yet know how many switches it will need this year; however, another company has offered to sell InteliSystems the switch for $15.50 per unit. If InteliSystems buys the switch from the outside supplier, the manufacturing facilities that will be idle cannot be used for any other purpose, yet none of the fixed costs are avoidable. Read the requirements Requirement 1. Given the same cost structure, should InteliSystems make or buy the switch? Show your analysis. Complete an incremental analysis to show whether InteliSystems should make or buy the switch. (Enter a "0" for any zero amounts. Round amounts to the nearest cent. Use a minus sign or parentheses when the cost to buy exceeds the cost to make.) InteliSystems Incremental Analysis for Outsourcing Decision Make Buy Unit Unit Difference Variable cost per unit: (1) I (2) (3) (4) Total variable cost per unit than the Decision: (5) __ because the variable cost per unit to make the switch is (6) variable cost per unit to buy the switch. Requirement 2. Now, assume that InteliSystems can avoid $95,000 of fixed costs a year by outsourcing production. In addition, because sales are increasing, InteliSystems needs 77,000 switches a year rather than 72,000 switches. What should the company do now? Complete an outsourcing decision analysis assuming fixed costs can be avoided by outsourcing production and the number of units needed have increased. InteliSystems Outsourcing Decision Make Buy switches switches (7) (8) (9) (10) Total relevant costs than Decision: (11) because the total relevant costs to make the switches are (12). the total relevant costs to buy the switches. Requirement 3. Given the last scenario, what is the most InteliSystems would be willing to pay to outsource the switches? Begin by identifying the basic formula that is used to determine the indifferent outsourcing cost per unit. Cost if making switches Cost if outsourcing switches (14) (13) Using the basic formula you determined above, solve for the outsourcing cost at which InteliSystems would be indifferent between outsourcing and making the switches. (Enter your per unit calculation to the nearest cent.) InteliSystems would be indifferent between outsourcing and making the switches if the outsourcing cost was $ per switch. Therefore, Systems will only be willing to outsource if the outsourcing cost is (15) $ per switch. 1: Data Table $ 792,000 Direct materials Direct labor Variable MOH 108,000 72,000 396,000 Fixed MOH Total manufacturing cost for 72,000 units $ 1,368,000 2: Requirements 1. Given the same cost structure, should InteliSystems make or buy the switch? Show your analysis. 2. Now, assume that Intel Systems can avoid $95,000 of fixed costs a year by outsourcing production. In addition, because sales are increasing, Intel Systems needs 77,000 switches a year rather than 72,000 switches. What should the company do now? 3. Given the last scenario, what is the most InteliSystems would be willing to pay to outsource the switches? (1) O O Direct labor Direct materials O Fixed overhead Purchase price from outsider Sales price Variable overhead (2) O O Direct labor O Direct materials O Fixed overhead Purchase price from outsider Sales price Variable overhead (3) O Direct labor O Direct materials O Fixed overhead O Purchase price from outsider Sales price Variable overhead O Purchase price from outsider Sales price Variable overhead (5) O Make the optical switch O Buy the optical switch Direct labor O Direct materials Fixed overhead (6) O O less greater (7) O Contribution margin per unit O Fixed costs O Fixed cost per unit Total variable costs Units needed Variable cost per unit (8) O Total variable costs O Contribution margin per unit OUnits needed O Fixed costs Variable cost per unit O Fixed cost per unit (9) O Total variable costs O Contribution margin per unit OUnits needed O Fixed costs Variable cost per unit O Fixed cost per unit (11) O Make the optical switch Buy the optical switch (10) O O Total variable costs O Contribution margin per unit OUnits needed O Fixed costs O Variable cost per unit O Fixed cost per unit (12) O greater O less (13) O Direct materials + Direct labor O Direct materials + Direct labor + Variable costs Sales revenue - Fixed costs O Sales revenue - Total costs O Sales revenue - Variable costs O Variable costs + Fixed costs (14) O O Direct materials + Direct labor Direct materials + Direct labor + Variable costs Sales revenue - Fixed costs Sales revenue - Total costs O Sales revenue - Variable costs Variable costs + Fixed costs (15) O equal O greater than O less than

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