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3. Use the Demand Forecast and the Unit Load calculation to decide how machines to buy The amount of capacity required at each work station

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3. Use the Demand Forecast and the Unit Load calculation to decide how machines to buy The amount of capacity required at each work station is translated into the number of machines you have to buy as you complete the table below. If you use the upper confidence interval of demand, you are buying enough capacity to produce consistently at that demand level. If you use the point forecast of demand, you are buying enough capocity to produce at average level of demand A. "Total Hours Work Needed to Meet Demand" is the forecast number of jobs to be produced on a given day multipliied by the average hourjjob (ie., unit load) This is entered into the table below for each work station for each day. This is a forecast of the work to be done. 8. The column labelad "ci Machines (integer value)" is dooe in as interative manner. Fint, calculate the hours in the column titted "Total Hours Work Noded to Meet Demand" by 24 , fo find the mam Round the value you obetin up to the next integer. C. The column labeled "Total Houn Available" is calculated as 24ci, or ihe number of machines. This should be cqual to of larger than the "Total Mours Work Neoted to Meet Demand" D. The columi labeled "Safcty Capacity" is calculated by suberactiag the value in colamn "Total Hours Woek Nceded to Meet Demand" from "Toeal Hours Avalable" Safety capacity must ahways be lagger than . It canoot be negative. E. Review the abie below. If safety capacity =0 or is less thas 0 add another machine (ci). Or, accept that sonne jobs wilf not be cempleted on tine. ALL of this work is to make the decision about how many machines to have at Stations 1, 2 and 3. This table is the capacity plan for your simulation. the Unit Load calculation to decide how machines to buy th each work station is translated into the number of machises you have to buy as you complete the table below. ecast of demand, you are buying enough capaciry to produce at average level of demand et Derand" is the forecast mumber of johs to be produced on a given day maltiplised by the average bourjjob (iec, unit load) table below for each work station for each day. This is a forceas of the woek to be done. cger valuey" is done in an interative manner. First, calculate the hours in the colunin titled "Toeal Hoen Work Neded to Meet Demand" by 24 , to find the number of machines secded. In the the next integor. ilable is eakeulated as 24 ci, or the mumber of machinss laber than the "Total Hours Week Needed to Meer Demand" is calculased by subenctine the value in colamn "Total Hours Work Needed to Meet Demase" froen "Toeal Hours Available" be larger than 0 . If cannot be negative. aty =0 of is less than 0 add anocher machine (a). Or, accept that some jobs will not be completed on time. to make the decision about how many machines to have at Stations 1,2 and 3. When simulation is running. Remember to check periodically (every 12 hours) whether your plan is working. Check revenue per job. Check lead time. Deviations of actual from plan indicate that there are problems somewhere. When simulation is running. Remember to check periodically (every 12 hours) whether your plan is working. Check revenue per job. Cheek lead time. Deviations of actual from plan indicate that there are problems somewhere. 3. Use the Demand Forecast and the Unit Load calculation to decide how machines to buy The amount of capacity required at each work station is translated into the number of machines you have to buy as you complete the table below. If you use the upper confidence interval of demand, you are buying enough capacity to produce consistently at that demand level. If you use the point forecast of demand, you are buying enough capocity to produce at average level of demand A. "Total Hours Work Needed to Meet Demand" is the forecast number of jobs to be produced on a given day multipliied by the average hourjjob (ie., unit load) This is entered into the table below for each work station for each day. This is a forecast of the work to be done. 8. The column labelad "ci Machines (integer value)" is dooe in as interative manner. Fint, calculate the hours in the column titted "Total Hours Work Noded to Meet Demand" by 24 , fo find the mam Round the value you obetin up to the next integer. C. The column labeled "Total Houn Available" is calculated as 24ci, or ihe number of machines. This should be cqual to of larger than the "Total Mours Work Neoted to Meet Demand" D. The columi labeled "Safcty Capacity" is calculated by suberactiag the value in colamn "Total Hours Woek Nceded to Meet Demand" from "Toeal Hours Avalable" Safety capacity must ahways be lagger than . It canoot be negative. E. Review the abie below. If safety capacity =0 or is less thas 0 add another machine (ci). Or, accept that sonne jobs wilf not be cempleted on tine. ALL of this work is to make the decision about how many machines to have at Stations 1, 2 and 3. This table is the capacity plan for your simulation. the Unit Load calculation to decide how machines to buy th each work station is translated into the number of machises you have to buy as you complete the table below. ecast of demand, you are buying enough capaciry to produce at average level of demand et Derand" is the forecast mumber of johs to be produced on a given day maltiplised by the average bourjjob (iec, unit load) table below for each work station for each day. This is a forceas of the woek to be done. cger valuey" is done in an interative manner. First, calculate the hours in the colunin titled "Toeal Hoen Work Neded to Meet Demand" by 24 , to find the number of machines secded. In the the next integor. ilable is eakeulated as 24 ci, or the mumber of machinss laber than the "Total Hours Week Needed to Meer Demand" is calculased by subenctine the value in colamn "Total Hours Work Needed to Meet Demase" froen "Toeal Hours Available" be larger than 0 . If cannot be negative. aty =0 of is less than 0 add anocher machine (a). Or, accept that some jobs will not be completed on time. to make the decision about how many machines to have at Stations 1,2 and 3. When simulation is running. Remember to check periodically (every 12 hours) whether your plan is working. Check revenue per job. Check lead time. Deviations of actual from plan indicate that there are problems somewhere. When simulation is running. Remember to check periodically (every 12 hours) whether your plan is working. Check revenue per job. Cheek lead time. Deviations of actual from plan indicate that there are problems somewhere

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