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4 ) It is proposed to construct a furnace wall of three layers of brickwork: firebrick ( FB ) on the inside, then a layer

4) It is proposed to construct a furnace wall of three layers of brickwork: firebrick (FB) on the inside, then a layer of insulating brick (IB) and an outer casing of common building brick (CB). The hot face temperature of the firebrick will be 1370\deg C and the heat loss is not to exceed 600 W m-2; it is estimated that this will result in the outer surface temperature being 65\deg C. Maximum Operating Temperature Thermal ConductivityFirebrick (FB)1500oC 0.78 W m-1 K-1Insulating brick (IB)1200oC 0.31 W m-1 K-1Common brick (CB)400oC 0.66 W m-1 K-1(i) Determine the thickness of each layer of brick. [HINT fix interface temperatures at the maximum operating temperatures then apply Fouriers Law to each layer separately, heat flux is constant (600 W m-2)] Ans: FB =0.221 m minimum, IB =0.413 m minimum, CB =0.369 m maximum (ii) Due to cost if it were decided to make the thickness of the firebrick and insulating brick integral multiples of 100 mm, recommend suitable thickness, determine the thickness of common brick required and calculate the interface temperatures. [HINT what happens to the interface temperatures if you recalculate them using brick thicknesses in multiples of 0.1m?] Ans: either i) FB =0.30 m, IB =0.50 m, CB =0.12 mor ii) FB =0.30 m, IB =0.40 m, CB =0.33 m

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