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417 Parks LID SCM 524: Strategic Process Analysis, and Improvement Homework Assignment 1 - Simple Process Analysis This assignment is to be submitted online via
417 Parks LID SCM 524: Strategic Process Analysis, and Improvement Homework Assignment 1 - Simple Process Analysis This assignment is to be submitted online via the Canvas system by the due date and time listed on the syllabus. Provide a pdf file that provides your answers to the questions asked including all your work (formulas used, calculation etc.). You can use any editor of your choice to type them. For Gantt charts you can use Excel to draw them or any software you find easy to use like MS Visio. Unit Process Patch =110min + 1,560 1. You are considering the purchase of a new machine to help produce a new product line being introduced. The machine is expected to have a setup time of 20 minutes per batch and a processing time of 1.5 minutes per part. You plan to have batch sizes of 60 parts. The plant operates 8 hours per day. Butchsize= Scenarios 60 Setup 20 A. Draw a Gantt Chart for the process. (You do not have to complete the 8hr day) i. Show the Cycle times on The Gantt Chart Avg Cycle Time 110/6 ii. Show the MTT on The Gantt Chart B. What is the capacity of the machine in batches per day? 4.400 C. What is the capacity of the machine in parts per day? 2 66.6 D. How many batches per day can you run through the machine if you plan to operate the machine at a 75% utilization rate? 3.33 E. How many parts per day can you process through the machine if you plan to operate the machine at an 80% utilization rate? 213.28 2. You have a machine that is staffed 16 hours per day. The average throughput rate is 28 batches per day, and the setup time is 5 minutes per batch. A. For each batch processed: i. What is the cycle time per batch? ii. What is the average batch run time? B. For a batch size of 20 units, calculate: i. Average run time per unit? ii. MTT per unit and per batch C. Draw a Gantt Chart for the process. (You do not have to complete the 8hr day) i. Show the Cycle times on The Gantt Chart ii. Show the MTT on The Gantt Chart
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