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A 3 in diameter, 1 2 in long cylindrical workpiece is to be turned down to 2 . 8 in in two identical passes on

A 3 in diameter, 12 in long cylindrical workpiece is to be turned down to 2.8 in in
two identical passes on a CNC turning machine using feed f =0.005 in/rev. The cut will be
made with a tool whose Taylor tool life parameters are n =0.25 and C =1100 ft/min. The
machine is semiautomatic; so an operator loads and unloads the machine; the total handling time
(loading and unloading) of a part is 3 min. and the tool change time is 2 min. The machine takes
0.8 min in total to position the tool for the two passes together. The cost of the operator and
machine = $42/hr, the machine uses 3-cutting-edge cemented carbide inserters; the cost of one
insert is 9 $. Determine (a) the time to complete one production cycle at minimum cost, (b) cost
of the production cycle. (c) If the setup time for this job is 4.0 hours and the batch size =320
parts, how much will it cost to complete one batch?

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