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A case study: Having missed your third year practical session, you decide to go see Alvira in the experiential lab to see if you can

A case study:
Having missed your third year practical session, you decide to go see Alvira in the experiential lab to
see if you can be rescheduled for another day. As you wait for her, you find what looks like a
sedimentation tank containing a sediment of mixed powders, x and Y, in water. The powder has
sedimented, and as you take a closer look you observe that it is a mixture of 2 metals. One brown-
orange metal mainly at the lower section of the tank, a greyish metal mostly seen towards the top of
the tank and what seems like a mixture of the two in between. You decide to put the concepts you
learned in block 1 to the test, particularly the theory you learned for contacting of solid-fluid systems.
As luck would have it, there is an empty packed bed tube, an elutriation tank and a stirred tank reactor.
As you inspect the sedimentation tank, you see a label on the side with the following information:
Spherical powder particles with.
2.1kg of powder x with density 1538kgm3
3.9kg of powder Y with density 8960kgm3
Powder x and Y particle size distributions are the same and as given in Table 1(ranging from
10 to 120m :
Table 1:
Question 1(20 marks)
Because you are a diligent chemical engineer in training, you remember that it is always easier to work
with single phase solids to simplify the tests you are about to carry out. So, you decide to use the
elutriation tank to separate what you can of solid x from solid Y for different experiments. Assuming
free settling conditions, answer the following:
a) What velocities would you apply in the elutriation tank to separate out the maximum amount
of purely powder x from the mixture, and how much of this powder would you have collected
under these conditions.
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