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A chemical plant produces sodium bisulfate in 1 0 0 k g bags. Demand for this product is 2 0 tons per day. The capacity

A chemical plant produces sodium bisulfate in 100kg bags. Demand for this product is 20 tons
per day. The capacity for producing this product is 50 tons per day. Setup cost is $400, and
storage and handling costs are $200 per ton per year. The company operates 200 days a year.
(Note: 1 ton=1,000 kg).
(a) What is the optimal number of bags per production run?
(b) What would the average inventory level be for this lot size?
(c) Determine the approximate length of a production run, in days.
About how many production runs per year would there be?
(e) How much could the company save annually in inventory control cost if the setup cost
could be reduced to $200 per production run
and the optimal production quantity is recalculated and used?
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