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A chemical vapor deposition ( CVD ) process is used to deposit pure silicon thin films on wafers for electronic device applications. One way to

A chemical vapor deposition (CVD) process is used to deposit pure silicon thin films on wafers for electronic device applications.
One way to deposit pure silicon onto a surface is by the heterogeneous surface reaction:
SiHCl3(g)+H2(g)Si(s)+3HCl(g)
In the present process, 1.0mole% trichlorosilane
(SiHCl3) vapor (species {:A) diluted in H2 gas (species
B) is fed to the CVD reactor shown in Figure 28.6 to
establish a bulk velocity of 200cms. The trichlorosilane
is reduced by the H2 gas to elemental silicon solid (Si),
which is deposited as a thin film on a 15cm by 15cm
wafer. Although the reaction produces HCl gas, it is
significantly diluted by the H2 gas, and so the H2 gas
can also be considered as the carrier gas. The flow over the
silicon wafer is approximated as flow over a flat plate.
The reaction process is maintained at 1.0atm and 1200K.
The reactor contains elaborate safety systems to
handle the toxic and flammable gases. At 1200K, the
surface reaction constant for the first-order decomposi-
tion reaction with respect to SiHCl3 vapor concentration
is k??(s)=0.83cms, with the surface reaction rate law
defined as RA,s'=-kscAs, based on the studies of Stein. ?3
defined as RA,s'=-kscAs, based on the studies of Stein. ?3
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