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A distributor sells clothing for retailers and agrees to take back the units not sold without any discount, an incentive for the retailers to order

A distributor sells clothing for retailers and agrees to take back the units not sold without any discount, an incentive for the retailers to order more. The market has five geographical areas, each supplied by a distribution center. There are three product lines. The decision on the quantities to order from the suppliers is based on forecasts of the final demand in each geographical area. Although the orders are aggregated for all the distribution centers, the calculations are done for each geographical area based on the forecast for that area.

Given the policy of the distributor of buying back at the same price of the units not sold, retailers order more than forecasted. Once the season begins, it is not possible to order more. When retailers are in a stockout position, the distributor tries to move products, but this process is usually without success. The movement of units between distribution centers is expensive given the distance between them:

City 1City 2City 3City 4City
City 103007206001200
City 230009006201250
City 37209000400600
City 46006204000620
City 5120012506006200

Given the problems with the system, the distributor is analyzing a new relationship with the retailers. The distributor will make the decisions on the quantity to be produced based on forecasts for the entire market to benefit from the consolidation effect. After deciding, they will decide how to allocate them to each distribution center. Differing from the current system, two of the distribution centers will work as central warehouses and the orders will be sent there, before allocating them to the distribution centers. The retailers will only pay at the end of the season and for the quantity they effectively sold. To analyze this new policy, the supply manager has this information:

Line 1 - MeanLine 1 - σLine 2 - MeanLine 2 - σLine 3 - MeanLine 3 - σ
City 12,0001,0003,0001,000800550
City 22,0009203,5001,0501,200700
City 33,0001,8804,0001,8001,000600
City 45,0003,0007,5003,1002,0001,400
City 54,0002,4205,0002,3002,5001,315
Total16,0004,50023,0005,0007,5002,200
PriceCostSalvage Value
Line 1803525
Line 21554
Line 3502620

QUESTION: Compute the order quantity, per product and distribution center, under the traditional system and then choose the two distribution centers that will work as central warehouses, computing the quantity that will be allocated to each distribution center under the new policy


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