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A fish cracker manufacturing in Kuala Terengganu has developed a new product line of packed frozen fish cracker. Frozen fish cracker is packed in 500g
A fish cracker manufacturing in Kuala Terengganu has developed a new product line of packed frozen fish cracker. Frozen fish cracker is packed in 500g plastic packs. In the Quality Control Department, quality inspectors perform inspection of every pack, to determine whether, when packed, it could possibly break either on the side seam or around the plastic seal. Such a nonconforming plastic pack has an improper seal on either the side seam or around the plastic seal. As a Quality Engineer, you have obtained data of 30 samples of 50 plastic packs each selected at half-hour intervals over a three-shift period in which the machine was in continuous operation. The data are shown in Table Q2(a). Table Q2(a) Data of 30 samples of 50 plastic packs Sample Number of Sample Number of Number Nonconforming Number Nonconforming Plastic Packs Plastic Packs 12 16 8 15 17 10 18 5 10 19 13 4 20 11 6 7 21 20 16 22 18 8 9 23 24 9 14 24 15 10 10 25 9 11 5 26 12 12 6 27 7 13 17 28 13 14 12 29 9 15 22 30 6 a) Using the data shown in Table Q2(a), set up a control chart to improve the fraction of nonconforming plastic packs produced by this machine. b) From further data analysis of the data in Table Q2(a), it was found that sample 15 indicates that a new batch of plastic pack stock was put into production during that half- hour period. The introduction of new batches of raw material sometimes causes irregular production performance, and it is reasonable to believe that this has occurred here. Furthermore, during the half-hour period in which sample 23 was obtained, a relatively inexperienced operator had been temporarily assigned to the packing machine, and this could account for the high fraction nonconforming obtained from that sample. Determine whether a new revised center line and a revised control chart to improve the fraction of nonconforming plastic packs produced by this packing machine are necessary for the mentioned analysis. Justify your
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