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A Japanese auto parts manufacturer currently has a local factory and a warehouse to serve its customers in Japan. In order to reduce cost and

A Japanese auto parts manufacturer currently has a local factory and a warehouse to
serve its customers in Japan. In order to reduce cost and maintain profitability, the
company is considering outsourcing production to a low-cost country while keeping
its warehouse in Japan to serve the customers.
By reviewing historical sales data, the company has found that the weekly demand for
the part follows a normal distribution with mean 500 units and standard deviation of
100 units. The company adopts a (Q,R) policy for inventory control in the warehouse
and sets the target in-stock rate at 98%. The annual inventory holding cost rate is 25%.
After some screening, the company has narrowed down to China and Mexico the two
candidate locations for outsourcing. Table 1 summarizes the key relevant factors
regarding the two alternatives.
Table 1 Potential outsourcing locations
(a) Determine the order quantity find reorder point for the warehouse if the production
is moved to China or Mexico, respectively.
(b) From a total cost perspective, select the outsourcing location between China and
Mexico. Justify your recommendation.
(c) Besides total landed cost, what other factors should companies consider when making
the decision to take manufacturing off-shore? Name and discuss at least two factors.
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