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A liquid - phase isomerisation reaction is to be conducted such that 1 0 0 0 tonnes of the desired product are produced per year

A liquid-phase isomerisation reaction is to be conducted such that 1000 tonnes of the
desired product are produced per year of operation. Accounting for start-up, shutdown
and maintenance periods this can be taken as 8000h of reactor operation, regardless
of reactor type. The reaction is operated isothermally at 150C. Over the course of
reaction 95% of all of the initial reactant is converted into the desired product. The
following additional parameters are known:
Rate constant: 0.2h-1
Density of reactant: 0.75gcm-3
Density of product: 0.75gcm-3
Enthalpy of reaction: -300kJkg
Heat capacity of reactant: 2kJkg-1K-1
Heat capacity of product: 2kJkg-1K-1
(a) If a single CSTR is used for the reaction, then what rate of heat removal will be
required to ensure isothermal operation? The reactant is initially fed to the reactor
at 20C.
(b) If two identical CSTRs connected in series are used for this reaction then what
rate of heat removal will be required to ensure isothermal operation in each reactor?
The reactant is initially fed to the first reactor at 20C and the transfer of material
between the reactors can be considered adiabatic.
(c) Comment on the relative values obtained for the first and second reactors in part
(b) and suggest how this would influence your process design.
(d) Often reactors in series are operated with inter-stage cooling. With reference
to conversion-temperature diagrams, explain how this can enhance the rate of
production of a given product in a reversible exothermic reaction.
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