Question
A major manufacturer of mobile phones uses inventory, overtime, and subcontracting to accommodate periodic demand fluctuations. The company creates a production plan annually but updates
A major manufacturer of mobile phones uses inventory, overtime, and subcontracting to accommodate periodic demand fluctuations. The company creates a production plan annually but updates it quarterly. Table 7 below provides the expected demand and available capacities for the companys next four quarters (values are in units). Use the transportation method to design a minimum cost production plan that will satisfy demand for the upcoming year. They have 150 units in inventory at the beginning of the planning period and backordering is not permitted.
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FillinTable8belowspecifyinghowmanyunitswillbeproducedeachperiodusingthe3typesofcapacity (i.e., regular, overtime, and subcontracting). (15)
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Include the total cost for the production plan for the year in the last row of Table 8. (5)
Note: Include at a minimum a copy of the completed transportation method table and your total cost calculation in your test document as a means of showing your work (see template provided - Table 9).
Regular production cost per unit: 78 Overtime production cost per unit: Subcontracting cost per unit: 104
Subcontracting cost per unit: 117 Inventory holding cost per unit per quarter: Beginning Inventory:1
Table 8: Production plan
Quarter Demand 1 2 690 920 1840 Regular Overtime Subcontracting Capacity Capacity Capacity 1050 92 400 1050 92 400 1050 115 400 1050 115 400 3 4 2185 Production Period Units Produced Overtime Subcontracting Regular Quarter 1 Quarter 2 Quarter 3 Quarter 4 Total Units Total Cost Table 9: Transportation Method Template Quarter 1 DEMAND FOR Unused Total Quarter Quarter Quarter Capacity Capacity 2 3 4 Available Supply From Beginning Inventory Quarter 1 Regular Overtime Subcontracting Quarter 2 Regular Overtime Subcontracting Quarter 3 Regular Overtime Subcontracting Quarter 4 Regular Overtime Subcontracting Total Demand Unmet Demand
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