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A manufacturer ( called manufacturer A ) is reviewing its stocking and replenishment policy for a commodity component used for the production of lawn mowers.

A manufacturer (called manufacturer A) is reviewing its stocking and replenishment policy
for a commodity component used for the production of lawn mowers. A single unit of the
component is used for each lawn mower, and the average production rate is of 30 lawn
mowers per day. (The manufacturing plant is open 365 days per year.) Components are
shipped to the manufacturer in a truck, and each time an order is placed it costs the
manufacturer $240 to place the order (as long as the quantity purchased is lower than the
trucks capacity of 600 units). It costs about $20 to hold a unit of a component in stock for
one year.
a. Calculate the EOQ that the manufacturer should use for ordering components. (Round up
to the nearest integer.)
b. How often will the manufacturer receive an order? (Round to the nearest integer.)
c.[Note: Less-than-truckload shipment refers to the case where the shipment quantity is less
than the capacity of a standardized truck.]
Because of the manufacturers current ordering needs, components are delivered in LTL
(less-than-truckload) shipments. Manufacturer A is contemplating initiating a pool
distribution agreement with another manufacturer (called manufacturer B) located in the
same industrial park. In other words, these manufacturers agree to order and manage
inventory together to meet their combined demand. Manufacturer B buys components from
the same supplier and its plant is also open 365 days per year. However, manufacturer B
uses these components at an average rate of 10 components per day. It incurs the same
holding cost as manufacturer A and because it places orders with the same supplier, it also
incurs $240 to place an order.
What is the EOQ for the pool distribution agreement? If they split the fixed ordering cost
and the quantity received in each shipment in proportion to their demands, how much will
manufacturer A save on average in inventory and ordering costs?

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