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A manufacturer has supplied spherical catalyst pellets that only varies in terms of their diameter; all other properties are the same. The various catalyst pellets
A manufacturer has supplied spherical catalyst pellets that only varies in terms of their diameter; all other properties are the same. The various catalyst pellets are evaluated in a differential flow reactor. Catalyst pellets with a diameter of and were found to have a production rate of mmo Catalyst pellets with a diameter of produce products at rates of mmo s respectively. If was also found that the flow rate did not influence the reaction rate for all size particles and that the reaction was first order.
a Inspecting the experiments at performed for the and what is the limiting the reaction rate: external mass transfer, internal mass transfer, or surface reaction? Motivate your answer!
b Same question about the particles. Again, motivate your answer!
c As good as you can, determine the reaction rate for catalyst pellets with a diameter of Clearly state what assumptions you made.
d Because of pressure drop consideration, the company decides to work with the largest particle size To counteract the reduced reactivity for the particles, the operator of the process wants to operate the reactor at a higher temperature. What do you think is the most important drawback of doing this?
e Since the active catalyst comprises of a combination of very expensive noble metals including and these materials form the largest part of the manufacturing costs. There are three options available for manufacturing the catalyst: i coating the catalysts evenly throughout the complete catalyst pellet, ii coating the catalyst only near the centre middle of the pellet, or iii coating the catalyst only near the exterior outside of the pellet. Which catalyst configuration would you recommend, and why? Provide a justification for your answer.
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