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A methanol process plant consists of the following major equipment: ten heat exchangers, Two reactors, twelve pumps, three towers, two compressors, two heaters and three

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A methanol process plant consists of the following major equipment: ten heat exchangers, Two reactors, twelve pumps, three towers, two compressors, two heaters and three vessels. Five heal exchangers, each with a duty of 2 GJ/h, are using cooling tower water; two, each with a duty of 3 GJ/h. need high-pressure steam; and the rest three, each with a duty of 2.5 GJ/h, use low-pressure steam. The heaters, with a total duty of 20 GJ/h, are operated with coal. All other equipment, with a total duty of 300 kw, is running on electricity. The raw material cost is $500/h, the fixed capital Investment (FCI) is $10,000,000, and the cost of waste treatment is $200/h. Operating labor costs an average $25/h/operator. Estimate the cost of operating labor (per year), C_ol [$780,000] Estimate the cost of utilities (per year), C_UT. [$2,293,000] Estimate the cost of manufacture without depreciation (per year), COM_d. [$14,292,000] Estimate COM_d (per year), if the stream factor (SF) is 0.95. [$13,577,000] A methanol process plant consists of the following major equipment: ten heat exchangers, Two reactors, twelve pumps, three towers, two compressors, two heaters and three vessels. Five heal exchangers, each with a duty of 2 GJ/h, are using cooling tower water; two, each with a duty of 3 GJ/h. need high-pressure steam; and the rest three, each with a duty of 2.5 GJ/h, use low-pressure steam. The heaters, with a total duty of 20 GJ/h, are operated with coal. All other equipment, with a total duty of 300 kw, is running on electricity. The raw material cost is $500/h, the fixed capital Investment (FCI) is $10,000,000, and the cost of waste treatment is $200/h. Operating labor costs an average $25/h/operator. Estimate the cost of operating labor (per year), C_ol [$780,000] Estimate the cost of utilities (per year), C_UT. [$2,293,000] Estimate the cost of manufacture without depreciation (per year), COM_d. [$14,292,000] Estimate COM_d (per year), if the stream factor (SF) is 0.95. [$13,577,000]

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