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A painting workplace has the following process, with times in minutes: - worker is in stock room where furniture unit is, (ignore time) - worker

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A painting workplace has the following process, with times in minutes: - worker is in stock room where furniture unit is, (ignore time) - worker moves furniture unit from stock room to holding bay, 10 - worker unwraps it, 10 - worker carries it to inspection area, 5 - then inspects the material composition and dimensions, 2 - worker carries it to paint area, 5 - worker paints it, 30 - worker checks material type and dimensions, 2 (8) Create a Flow Process Chart for the furniture unit, filling in Description, Symbol and Time (2) Calculate the %time spent on material handling. (6) Describe 3 issues with this process and recommendations to improve it (maximum 6 words for each). For each issue/recommendation pair, list the type of muda it addresses. (6) Management is considering purchasing a painting machine. It costs $1000 and allows a worker to paint 20% faster than without it. Calculate how many units need to be painted for the initial investment to breakeven. Assume the worker makes $12/hr and the tooling+liquid paint costs are $130/100 units without the machine and $140/100 units with the machine. (4) What is an alternate name for breakeven analysis? What can you say about the production timespan of the units calculated in the previous subquestion for this type of analysis

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