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A product is made of an assembly of 1 0 parts, each produced at a different workcell. The average defect rate of the parts before

A product is made of an assembly of 10 parts, each produced at a different workcell. The average defect rate of the parts before inspection in each cell is 5%. Before leaving the cell, every part passes through a two-stage inspection process, each stage of which identifies 95% of the remaining defects. No identified defects are allowed to proceed without being corrected. a. What is the defect rate of parts following the inspections? What is this rate expressed as ppm? b. Suppose a defect in any of the 10 parts results in a defective assembled product. What is the defect rate of assembled products in ppm? c. If a mistake occurs while assembling 1 in every 1000 products (assuming the assembly uses the 10 parts described earlier), what then is the defect rate in ppm? d. Assume the maximum acceptable defect rate is 250 ppm. Assuming no change in the quality of the 10 parts used in assembly, what must the mistake rate during assembly be reduced to?

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