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a. Table Q3 contains the product family data and process routing information for products currently produces in a process (functional) layout. Your task is

   

a. Table Q3 contains the product family data and process routing information for products currently produces in a process (functional) layout. Your task is to use the Product Flow Analysis technique to identify the relevant cell and their content. You need to include the sorted matrices in your answer. (15 marks) Component Family A B C D E F G H 1 Resources Type Required 2,5,6,8 1,2,3,7 2,8 1,2,6 7 8 1,4 5,6,8 1,3,4,7 Table Q3 b. If distinct cells are not achieved, comment on the results and how any anomalies might be addressed (4 marks) c. Discuss advantages and disadvantages of the use of the Product Flow Analysis (PFA) method as a mechanism for creating cellular grouping. (6 marks) Total: 25 Marks a. Describe why a reduction in change-over times is a prerequisite to successful leveled scheduling being introduced. (8 marks) R = 600 units/hour T= 40 mins C=150 units X = 20% b. Calculate the number of kanbans a company requires for the following situation and identify the inventory level. (5 marks)

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