Question
ABC, Inc., manufactures only two products: Gadget A and Gadget B. The firm uses a single, plant wide overhead rate based on direct-labor hours. Production
ABC, Inc., manufactures only two products: Gadget A and Gadget B. The firm uses a single, plant wide overhead rate based on direct-labor hours. Production and product-costing data are as follows:
Gadget A
Gadget B
Production quantity
1,000 units
5,000 units
Direct material
Rs.160
Rs.240
Direct labor (not including setup time)
Rs. 120 (4 hr. at Rs.30)
Rs. 180 (6 hr. at Rs.30)
Manufacturing overhead*
Rs. 384 (4 hr. at Rs.96)
Rs. 576 (6 hr. at Rs.96)
Total cost per unit
Rs. 664
Rs. 996
*Calculation of predetermined overhead rate:
Manufacturing overhead budget:
Machine-related costs Rs.1,800,000
Setup and inspectionRs. 720,000
EngineeringRs. 360,000
Plant-related costsRs. 384,000
Total Rs. 3,264,000
ABC, Inc., prices its products at 120 percent of cost, which yields target prices of Rs.796.80 for Gadget A and Rs.1,195.20 for Gadget B. Recently, however, ABC has been challenged in the market for Gadget B by a European competitor, Quantum Corporation. A new entrant in this market, Quantum has been selling Gadget B for Rs.880 each. ABC's president is puzzled by Quantum's ability to sell Gadget B at such a low cost. She has asked you (the controller) to look into the matter. You have decided that ABC's traditional, volume-based product-costing system may be causing cost distortion between the firm's two products. Gadget B are a high-volume, relatively simple product. Gadget A, on the other hand, are quite complex and exhibit a much lower volume. As a result, you have begun work on an activity-based costing system.
Required:
1.Let each of the overhead categories in the budget represent an activity cost pool. Categorize each in terms of the type of activity (e.g., unit-level activity).
2.The following cost drivers have been identified for the four activity cost pools.
Activity Cost Pool
Cost Driver
Budgeted Level of Cost Driver
Machine-related costs
Machine hours
18,000 hr.
Setup and inspection
Number of production runs
80 runs
Engineering
Engineering change orders
200 change orders
Plant-related costs
Square footage of space
3,840 sq. ft.
You have gathered the following additional information:
Each odd requires 8 machine hours, whereas each end requires 2 machine hours.
Gadget A are manufactured in production runs of 25 units each. Gadget B are manufactured in 125 unit batches.
Three-quarters of the engineering activity, as measured in terms of change orders, is related to Gadget A.
The plant has 3,840 square feet of space, 80 percent of which is used in the production of Gadget A.
For each activity cost pool, compute a pool rate.
3.Determine the unit cost, for each activity cost pool, for Gadget A and Gadget B.
4.Compute the new product cost per unit for Gadget A and Gadget B, using the ABC system.
5.Using the same pricing policy as in the past, compute prices for Gadget A and Gadget B. Use the product costs determined by the ABC system.
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