Question
Accountants of Keto Heaven have collected some information relating to production costs of the Meal Box Division for the first half of 2022 in the
Accountants of Keto Heaven have collected some information relating to production costs of the Meal Box Division for the first half of 2022 in the table below:
Activities | Details | Costs ($) |
Material inspection | Purchase staff spends 1 hour every day inspecting incoming delivery | $1,200 |
Substandard materials (Scrap) | Costs of received materials being discarded due to being low quality | $3,000 |
Shipping of returned goods | Costs of finished goods being returned and reshipped due to low quality | $2,500 |
Warranty | Costs of warranty for low-quality products reported by customers | $4,890 |
Sub-standard finished goods | Costs of finished goods being discarded due to failing the quality inspection post-production | $2,800 |
Servicing customers complaints | Costs of customer service answering and resolving customers' complaints | $2,300 |
Idle time due to poor materials | Costs of production stop due to materials turning bad and cannot be used in production. | $1,100 |
Idle time due to machine break-down | Costs of production stops due to unexpected machine breakdown | $500 |
Required:
5a. Using the information provided in Part F, prepare the quality report for Meal Box Division for the first half of 2022.
5b. Based on the quality report in requirement 5a, identity 2 issues with the quality control process of the Meal Box Division.
5c. Based on the quality report in requirement 5a and the production process (given in Part B, question 1), suggest two initiatives to reduce the external failure costs. Explain how the suggested initiatives can potentially reduce external failure costs.
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