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1. Use the case information, and the information below, to compute the MRP tables for all items. Are there any problems? Week 1 scheduled
1. Use the case information, and the information below, to compute the MRP tables for all items. Are there any problems? Week 1 scheduled receipts:* P0110 650 units POX 1050 units POY 1125 units PIXI 3500 units PIX2 2500 units Order quantity minimums:* P0110 325 units POX 1050 units POY 375 units PIXI 1750 units PIX2 2500 units *use these values instead of the ones listed in the case 2. Make the following changes and recalculate the MRP tables for all items. Order quantity multiples (instead of minimums): P0110 325 units POX 1050 units POY 1125 units PIXI 875 units PIX2 1250 units On-hand inventories:* P0110 165 units POX 700 units POY 870 units PIXI 2605 units PIX2 3090 units Lead times:* P0110 2 weeks POX 1 week POY 1 week PIXI 1 week PIX2 1 week IMPORTANT NOTE: for both questions, use the Master Schedule shown in Exhibit 3 as the gross requirements for P0110. ITEM NO 1 234 5 PART NO P0110 POX POY P1X1 P1X2 WEEK QTY LEVEL Source: A-CAT Corp. and case authors. 1 2 2 4 3 Source: A-CAT Corp. and case authors. WEEKLY NET REQUIREMENTS 1 400 0 1 1 2 2 P1X1 2 LEAD TIME 2 1 Exhibit 2 PRODUCT STRUCTURE DIAGRAM POX 1 1 1 P0110 3 P1X2 Exhibit 3 MASTER SCHEDULE ON HAND INVENTORY 240 500 340 500 600 4 350 300 450 5 6 LOT SIZES 613 1,226 1,839 2,452 1,839 300 450 7 225 8 525 Source: A-CAT Corp. and case authors. ITEM P0110 POX P1X1 P1X2 Exhibit 4 INVENTORY LEVELS OF COMPONENTS entory carrying cost=0.5 per cent. urce: A-CAT Corp. and case authors. ITEM P0110 POX POY P1X1 P1X2 Exhibit 5 COSTS ASSOCIATED COST PER UNIT (RS) 200 65 35 INVENTORY 240 500 340 500 600 05 15 SET UP COST (RS) 500 400 350 430 400
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