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Acme Manufacturing, Inc. was originally a family - owned operation that has been in business for several generations. It has grown steadily and is now

Acme Manufacturing, Inc. was originally a family-owned operation that has been in business for several
generations. It has grown steadily and is now listed on the stock exchange with family members still owning a
substantial portion of the shares. Over the years, the company has acquired a reputation for exceptional quality
and has won awards from major customers.
The firm is 35% equity financed; shares currently trade at $37.00 and do not pay a dividend. Debt capital is
provided by a single issue of bonds (20-year, $1,000 par value, $82.50 annual coupon) currently trading at $875.
The firm's beta is 1.25. Their traditional hurdle rate has been 12%, though the rate has not been reviewed in
many years. Over the years, shareholders have come to expect a 10% return. Their corporate tax rate is 25%.
Treasury securities are yielding 9.25%. The market rate of return on equities is 12.25%.
The Machine Tool Division is considering the purchase of a piece of highly automated, robotic production
equipment. It would replace older machines and would offer improvements in quality, and some additional
capacity for expansion. Because of the magnitude of the proposed expenditure, a careful estimate of the
projects costs and benefits is needed.
They are currently using several old-style machines that together had cost $700,000. Depreciation of $220,000
has already been charged against this total cost; depreciation charges are $80,000 annually. Management
believes these machines will need to be replaced after six more years. They have a current market value of
$250,000.
The old machines require 12 workers per shift earning $13.50hr plus 3 maintenance workers paid $14.50hr.
The plant operates eight-hour day and afternoon shifts five days each week; maintenance workers are assigned
to the afternoon shift only. Maintenance expenses have been ruThe new machine will have a total cost that includes shipping, installation and testing of $1.5 million. The plant
will also need $350,000 in modifications to accommodate the new machine. These costs will be capitalized and
depreciated over the six-year estimated life of the machine. The new machine would require only two skilled
operators (one per shift) who would earn $20hr. Maintenance will be outsourced and cost $90,000 per year.
The annual cost of electricity is estimated to be $50,000.
Certain aspects of the decision are difficult to quantify. Management's relationship with the union hasn't always
been a smooth one and union leadership may not agree to the layoff of the redundant workers. Reassigning
them to positions in other divisions might be easier but there are currently only a handful of suitable openings,
some of which are not in the collective bargaining unit.
The specs on the new machine indicate that even higher levels of product quality and lower scrap rates are
possible. Considering ever-increasing competition, this might prove to be of enormous competitive advantage. a. Calculate the firm's Weighted Average Cost of Capital (WACC).
b. Identify and analyze the relevant cash flows for the two alternatives - buying the new machine vs.continuing to use the old ones. Cash flows for both alternatives occur for both machines over 6 years
(beginning in year zero and ending in year 5). Capital analysis techniques
should be done on the cash flows which should include (but not limited to) Net Present Value (NPV)analysis. Points will be deducted if this is not done.
c. List and briefly describe any areas of uncertainty or concern for this project - beyond the obvious onesdescribed in the narrative. What effect might they have? Bullet points are just fine.
d. Based on your results in parts b & c, explain why you would or would not proceed with the newmachine. While the two scenarios (keep old or buy new) each have cash inflows and outflows Show all work and briefly label and explain each step.The decision snning at $5,000 annually; the cost of electricity has been $26,600 per year. The production process is not only labor intensive, but also physically demanding.Workplace injuries are not uncommon and lately medical claims have increased.
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