Question
Advanced Technologies (AT) produces two compression machines that are popular with manufacturers of plastics: no. 165 and no. 172. Machine no. 165 has an average
Advanced Technologies (AT) produces two compression machines that are popular with manufacturers of plastics: no. 165 and no. 172. Machine no. 165 has an average selling price of $29,800, whereas no. 172 typically sells for approximately $27,300. The company is very concerned about quality and has provided the following information:
No. 165 | No. 172 | ||||||
Number of machines produced and sold | 140 | 190 | |||||
Warranty costs: | |||||||
Average repair cost per unit | $ | 890 | $ | 330 | |||
Percentage of units needing repair | 70 | % | 10 | % | |||
Reliability engineering at $130 per hour | 1,590 | hours | 1,990 | hours | |||
Rework at AT's manufacturing plant: | |||||||
Average rework cost per unit | $ | 1,880 | $ | 1,590 | |||
Percentage of units needing rework | 40 | % | 25 | % | |||
Manufacturing inspection at $60 per hour | 290 | hours | 490 | hours | |||
Transportation costs to customer sites to fix problems | $ | 29,300 | $ | 14,600 | |||
Quality training for employees | $ | 34,600 | $ | 49,600 | |||
2-a. Using the classifications in requirement (1), compute AT's quality costs for machine no. 165 in dollars and as a percentage of sales revenues.
Using the classifications in requirement (1), compute AT's quality costs for machine no. 165 in dollars and as a percentage of sales revenues. (Round "Percentage of Sales" to 2 decimal places.)
No. 165
Dollars | Percentage of Sales | |
Sales Revenue: | ||
Prevention Cost: | ||
Reliability Engineering: | ||
Quality Training: | ||
Total | ||
Appraisal Cost: | ||
Internal Failure Cost: | ||
External Failure Cost: | ||
Warranty Costs: | ||
Transportation costs to customer sites: | ||
Total: | ||
Total quality costs: |
2-b. Using the classifications in requirement (1), compute AT's calculate prevention, appraisal, internal failure, and external failure costs as a percentage of total quality costs.
No. 165
Dollars | Percentage of Total Quality Costs | |
Prevention: | ||
Appraisal: | ||
Internal Failure: | ||
External Failure: | ||
Total: |
3-a. Using the classifications in requirement (1), compute AT's quality costs for machine no. 172 in dollars and as a percentage of sales revenues.
Using the classifications in requirement (1), compute AT's quality costs for machine no. 172 in dollars and as a percentage of sales revenues. (Round "Percentage of Sales" to 2 decimal places.)
Dollars | Percentage of Sales | |
Sales Revenue: | ||
Prevention Costs: | ||
Reliability Engineering: | ||
Quality Training: | 49,600 | |
Total: | $49,600 | |
Appraisal Cost: | ||
Internal Failure Cost: | ||
External Failure Cost: | ||
Warranty Cost: |
| |
Transportation costs to customer sites: | ||
Total: | ||
Total quality Costs: |
3-b. Using the classifications in requirement (1), compute AT's calculate prevention, appraisal, internal failure, and external failure costs as a percentage of total quality costs.
Using the classifications in requirement (1), compute AT's calculate prevention, appraisal, internal failure, and external failure costs as a percentage of total quality costs. (Round "Percentage of Total Quality Costs" to 2 decimal places. Total may not be equal to 100% due to rounding.)
Dollars | Percentage of Total Quality Costs | |
Prevention | ||
Appraisal | ||
Internal Failure | ||
External Failure | ||
Total |
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