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Advanced Technologies (AT) produces two compression machines that are popular with manufacturers of plastics: no. 165 and no. 172. Machine no. 165 has an average

Advanced Technologies (AT) produces two compression machines that are popular with manufacturers of plastics: no. 165 and no. 172. Machine no. 165 has an average selling price of $29,800, whereas no. 172 typically sells for approximately $27,300. The company is very concerned about quality and has provided the following information:

No. 165 No. 172
Number of machines produced and sold 140 190
Warranty costs:
Average repair cost per unit $ 890 $ 330
Percentage of units needing repair 70 % 10 %
Reliability engineering at $130 per hour 1,590 hours 1,990 hours
Rework at AT's manufacturing plant:
Average rework cost per unit $ 1,880 $ 1,590
Percentage of units needing rework 40 % 25 %
Manufacturing inspection at $60 per hour 290 hours 490 hours
Transportation costs to customer sites to fix problems $ 29,300 $ 14,600
Quality training for employees $ 34,600 $ 49,600

2-a. Using the classifications in requirement (1), compute AT's quality costs for machine no. 165 in dollars and as a percentage of sales revenues.

Using the classifications in requirement (1), compute AT's quality costs for machine no. 165 in dollars and as a percentage of sales revenues. (Round "Percentage of Sales" to 2 decimal places.)

No. 165

Dollars

Percentage of Sales

Sales Revenue:
Prevention Cost:
Reliability Engineering:
Quality Training:
Total
Appraisal Cost:
Internal Failure Cost:
External Failure Cost:
Warranty Costs:
Transportation costs to customer sites:
Total:
Total quality costs:

2-b. Using the classifications in requirement (1), compute AT's calculate prevention, appraisal, internal failure, and external failure costs as a percentage of total quality costs.

No. 165

Dollars Percentage of Total Quality Costs
Prevention:

Appraisal:

Internal Failure:
External Failure:
Total:

3-a. Using the classifications in requirement (1), compute AT's quality costs for machine no. 172 in dollars and as a percentage of sales revenues.

Using the classifications in requirement (1), compute AT's quality costs for machine no. 172 in dollars and as a percentage of sales revenues. (Round "Percentage of Sales" to 2 decimal places.)

Dollars Percentage of Sales
Sales Revenue:
Prevention Costs:
Reliability Engineering:
Quality Training: 49,600
Total: $49,600
Appraisal Cost:
Internal Failure Cost:
External Failure Cost:
Warranty Cost:

Transportation costs to customer sites:
Total:
Total quality Costs:

3-b. Using the classifications in requirement (1), compute AT's calculate prevention, appraisal, internal failure, and external failure costs as a percentage of total quality costs.

Using the classifications in requirement (1), compute AT's calculate prevention, appraisal, internal failure, and external failure costs as a percentage of total quality costs. (Round "Percentage of Total Quality Costs" to 2 decimal places. Total may not be equal to 100% due to rounding.)

Dollars Percentage of Total Quality Costs
Prevention
Appraisal
Internal Failure
External Failure
Total

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