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An air conditioner manufacturer wants to construct aggregate planning for the next year. The demand for air conditioning has a seasonal pattern as seen in

An air conditioner manufacturer wants to construct aggregate planning for the next year. The demand for air conditioning has a seasonal pattern as seen in the table below.

Month

Jan.

Feb.

Mar.

Apr.

May

Jun.

Jul.

Aug.

Sep.

Oct.

Nov.

Dec.

Forecast (unit)

600

400

400

1600

2400

3200

4000

2400

1200

400

400

600

The company has gathered the following cost data:

Beginning workforce

6 workers

Initial inventory

0

Ending inventory

0

Subcontracting capacity

unlimited

Overtime capacity

1500 units/month

Production rate per worker

120 units/month

Regular wage rate

$12 per unit

Overtime wage rate

$20 per unit

Subcontracting cost

$25 per unit

Hiring cost

$150 per worker

Firing cost

$280 per worker

Holding cost

$3 per unit/month

Backordering cost

$15 per unit/month

Calculate the total cost of each aggregate planning strategy below. Which strategy would you recommend?

Plan A - Chase demand

Plan B - Level production with overtime and subcontracting, as needed,

Plan C - Level production with backorders as needed

Plan D - Optimum strategy

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