Question
Answer Question d,e,f based on pictures below: Andreas owns a business manufacturing bicycles. The business operates two production departments, Machining and Assembly, and two service
Andreas owns a business manufacturing bicycles. The business operates two production departments, Machining and Assembly, and two service departments, Stores and Maintenance.
The following information is available for one bicycle.
Direct materials $45.60
Direct labour: Machining ($10 per hour):30 minutes
Direct labour: Assembly ($12 per hour) :105 minutes
Machine hours: Machining: 20 minutes
Machine hours: Assembly:15 minutes
Total budgeted overheads for the year ended 31 August 2023 are as follows:
Indirect wages $ 420000
Factory rent and rates 30000
Machine overheads 22000
The following information is also available.
| Production departments | Production departments | Service departments | Service departments |
| Machining | Assembly | Stores | Maintenance |
Floor space (square metres) | 4000 | 5600 | 1800 | 600 |
Number of orders from stores | 2100 | 1600 |
| 500 |
Maintenance call outs | 210 | 40 |
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Budgeted direct labour hours | 22200 | 77700 |
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Budgeted machine hours | 34300 | 25700 |
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Number of indirect employees | 4 | 12 | 2 | 2 |
Machine overheads are apportioned on the basis of machine hours.
(a)Complete the table to show the apportionment of the budgeted overheads for the year ended 31 August 2023.
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| Production departments | Production departments | Service departments | Service departments |
| total | Machining | Assembly | Stores | Maintenance |
Indirect wages | 420000 |
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Factory rent and rates | 30000 |
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Maintenance overheads | 22000 |
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Total overheads | 472000 |
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Apportion stores |
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Subtotal |
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Apportion maintenance |
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Total overhead costs |
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Andreas has been approached by a new customer wishing to make a special order for 120 bicycles, with modifications to the customer's own specification. In order to complete the order, the following would apply for the manufacture of one bicycle.
1.The total material cost would increase by 30%.
2.The direct labour hours in the machinery department would increase by 50% and an additional 15 minutes of direct labour hours would be required in the assembly department.
3.Due to workers in the assembly department already working at full capacity, these workers would have to work overtime to complete the order at a premium of 25% on the usual direct labour rate.
(d) Calculate the direct cost of producing one bicycle for the special order.
Additional information
In order to remain competitive, Andreas wishes to achieve a 30% gross profit margin on all work.
(e) Prepare a statement to show the total selling price that Andreas should quote to the customer in order to achieve a 30% gross profit margin on the order.
Additional information
Having received the quotation from Andreas, the customer has stated that he will commit to a
regular monthly order of 100 of the special bicycles if Andreas will offer a 10% discount on the quoted price and allow 2 months' credit.
Andreas's business is successful, though managing cash flow is often difficult.
(f) Advise Andreas whether he should accept the terms offered by the customer. Justify your answer.
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