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Assume that a firm has prepared the following cost estimates for the manufacture of a sub assembly component based on an annual production of 8,000

Assume that a firm has prepared the following cost estimates for the manufacture of a sub assembly component based on an annual production of 8,000 units.

Per Unit

Total

Direct materials

$5

$40,000

Direct labor

$4

$32,000

Variable factory overhead applied

$4

$32,000

Fixed factory over head applied (150% of direct labor cost)

$6

$48,000

Total Cost

$19

$152,000

The supplier has offered to provide the subassembly at a price of $16 each. Two-thirds of fixed factory overhead, which represents executive salaries, rent, depreciation, and taxes, continue regardless of the decision. Should the company buy or make the product?

I have gotten so far as determining the following using differential analysis:

Per unit

Per total (8,000 units)

Make

Buy

Make

Buy

Purchase Price

$16

$128,000

Direct materials

$5

$40,000

Direct labor

$4

$32,000

Variable overhead

$4

$32,000

Fixed overhead

$2

$16,000

Total costs

$15

$16

$120,000

$128,000

Difference in favor of making

$1

$8,000

From here, how do I determine which would be the best option for the company: Leaving the facilities idle, buying the parts and renting out idle facilities, or buying the parts and using idle facilities for other products. Which would be the best decision in conjunction with the make-or-buy decision?

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