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B The Manager of a Process Plant has requested you to assist him in improving Marks the economic performance of the facility. He has found
B The Manager of a Process Plant has requested you to assist him in improving
Marks
the economic performance of the facility. He has found that he is not meeting the full market demand and wishes to configure his production facility so as to maximise the throughput of the firm.
The production operation has four resources: A B C and D each manned by one operator. Each of these resources has minutes of operating time available per week from to per day and can be used on only one operation at a time. There are three products, P Q and R Product P sells for per unit and has a maximum demand of units per week. Product sells for per unit and has a maximum demand of units per week. Product R sells for per unit and has a maximum demand of units per week. The operating expense for the entire facility is per week, exclusive of material costs. of capital resources and raw materials are maintained in stock at all times.
The products require production time on the resources and raw materials according to the process flow chart shown on Figure Q
Raw Material is purchased for per unit, Raw Material costs per unit, and Raw Material costs per unit.
Producing a unit of Product requires one unit of Raw Material processed on at Resource A for minutes, then by Resource for minutes. It also requires one unit of Material processed on at Resource B for minutes, then at Resource for minutes. One each of these parts is then assembled together with Purchased Part PP at Resource D in an operation that takes minutes, after which it is ready for sale as Product
Producing a unit of Product requires one unit of Raw Material processed on Resource B for minutes, then at for minutes. It also requires one unit of Raw Material processed on at Resource A for minutes and then at Resource for minutes. Then one unit of the part from and one unit of the part from B are assembled together at Resource D in an operation that takes minutes, after which it is ready for sale as Product
Producing a unit of Product requires one unit of Raw Material and can be processed on resource mins or on resource A mins The relevant process engineer recommends using resource instead of resource A since it only takes a third of the time.
How many units of and if any should be produced in order to maximise the economic performance of this facility? Compute the expected Key Performance Indicators KPIs Provide a full rationale for your answer.
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