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Bhojraj Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing.

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Bhojraj Fabricators Inc. machines metal parts for the automotive industry. Under the traditional
manufacturing approach, the parts are machined through two processes: milling and finishing.
Parts are produced in batch sizes of 50 parts. A part requires 3 minutes in milling and 7 minutes in
finishing. The move time between the two operations for a complete batch is 8 minutes.
Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing
operations. The operating time is unchanged; however, the batch size is reduced to 6 parts and the
move time is eliminated.
Determine the value-added, non-value-added, and total lead times, and the value-added ratio
under the traditional and lean manufacturing methods. If required, round percentages to one
decimal place.
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