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Bhojraj Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing.

Bhojraj Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 5 0 ?parts. A part requires 4 ?minutes in milling and 9 ?minutes in finishing. The move time between the two operations for a complete batch is 1 0 ?minutes.Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing operations. The operating time is unchanged; however, the batch size is reduced to 5 ?parts and the move time is eliminated.

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