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Bowman Specialists Incorporated ( BSI ) manufactures specialized equipment for polishing optical lenses. There are two models one ( A 2 5 ) principally used

Bowman Specialists Incorporated (BSI) manufactures specialized equipment for polishing optical lenses. There are two modelsone (A25) principally used for fine eyewear and the other (A10) for lenses used in binoculars, cameras, and similar equipment.
The following table shows how the manufacturing cost of each unit is calculated, using activity-based costing, for these manufacturing cost pools.
Cost Pools Allocation Base Costing Rate
Materials handling Number of parts $ 2.25 per part
Manufacturing supervision Hours of machine time $ 23.50 per hour
Assembly Number of parts $ 2.55 per part
Machine setup Each setup $ 44.60 per setup
Inspection and testing Logged hours $ 35.00 per hour
Packaging Logged hours $ 15.00 per hour
BSI currently sells the A10 model for $1,050 and the A25 model for $725. Manufacturing costs and activity usage for the two products follow:
A-10 A-25
Direct materials $ 143.76 $ 66.44
Number of parts 12192
Machine hours 64
Inspection time 10.6
Packing time 0.70.4
Setups 21
Required:
1. Calculate the product cost and product margin for each product.
2. A new competitor has entered the market for lens-polishing equipment with a superior product at significantly lower prices, $825 for the A10 model and $595 for the A25 model. To try to compete, BSI has made some radical improvements in the design and manufacturing of its two products. The materials costs and activity usage rates have been decreased significantly, as follows:
A-10 A-25
Direct materials $ 78.65 $ 42.45
Number of parts 11081
Machine hours 52
Inspection time 10.5
Packing time 0.70.2
Setups 11
2-a. Calculate the total product costs with the new activity usage data.
2-b. Can BSI make a positive gross margin with the new costs, assuming that it must meet the price set by the new competitor?
4. What cost management method might be useful to BSI at this time?

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