Question
Canine Kernels Company (CKC) manufactures two different types of dog chew toys (A and B, sold in 1000-count boxes) that are manufactured and assembled on
Canine Kernels Company (CKC) manufactures two different types of dog chew toys (A and B, sold in 1000-count boxes) that are manufactured and assembled on three different workstations (W, X, and Y) using a small-batch process. The processing steps for each product are as follows. Product A: (1) Step 1 at workstation W (10 minutes/unit); (2) Step 2 at workstation X (10 minutes/unit); (3) finish with Step 3 at workstation Y (15 minutes/unit). Product B: (1) Step 1 at workstation X (20 minutes/unit); (2) Step 2 at workstation W (14 minutes/unit); (3) finish with Step 3 at workstation Y (11 minutes/unit). Batch setup times are negligible. The weekly demands in units for these two products A and B are 90 and 85, respectively. Assume that CKC can make and sell up to the limit of its demand per week; no penalties are incurred for not being able to meet all the demand. Each workstation is staffed by a worker who is dedicated to work on that workstation alone. The plant operates one 8-hour shift per day, or 40 hours/week. Answer the following question: Which of the three stations (W, X or Y) has the highest aggregate workload (i.e. calculate the utilization of each workstation), and thus serves as the bottleneck for CKC? Summarize your calculations in the form of a table.
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