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Carmody Ltd sells 3 0 0 0 0 0 V 2 6 2 valves to the car and truck industry. Carmody has a capacity of

Carmody Ltd sells 300000 V262 valves to the car and truck industry. Carmody has a capacity of 110000 machine-hours and can produce three valves per machine-hour. V262s contribution margin per unit is 8. Carmody sells only 300000 valves because 30000 valves (10% of the good valves) need to be reworked. It takes one machine-hour to rework three valves so that 10000 hours of capacity are lost in the rework process. Carmodys rework costs are 210000. Rework costs consist of:
Direct materials and direct rework labour (variable costs)3 per unit
Fixed costs of equipment, rent and overhead allocation 4 per unit
Carmodys process designers have come up with a modication that would maintain the speed of the process and would ensure 100% quality and no rework. The new process would cost 315000 per year. The following additional information is available:
The demand for Carmodys V262 valves is 370000 per year.
Clohisey has asked Carmody to supply 22000 T971 valves if Carmody implements the new design. The contribution margin per T971 valve is 10. Carmody can make tw T971 valves per machine-hour on the existing machine with 100% quality and no rework.Which product should be manufactured, given the process modification?How much are net relevant benefits / costs of implementing process modification?

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