Case I In Case I, you assume there is only one operator (Operator 1) Workstation 2 and Workstation 3 has one oven each. There are two auto times, one at workstation 2, proof dough (5 sec) and other one at workstation 3, bake in oven (10 sec). Following assumptions are made: a. Operators doesn't take the next order till current order is complete b. Available time after breaks per day is 300 minutes, takt time is 25 seconds Questions: 1. How many pizzas do they sell a day? (Show calculations to support your answer.) 2. How many operators are needed to meet the takt time? Is operator a bottleneck? (Build a Yamizumi chart to support your answer. ) 3. Are the ovens a bottleneck? (Show calculations to support your answer.) 4. Demonstrate your part flow by preparing a standard work chart 5. With one operator and machine (2 ovens) capacity can we meet the takt time? (Support your answer by making a standard work combination table.) 6. Conclusion, including your analysis and recommendation

Time Observation Sheet Takt time Observer Leader Review Operator Name Pizza Project Product Name / # Observation Date 10/13/2016 Observation Number Step Description Observation Point 2 3 4 5 6 7 8 9 10 0 0 0 0 0 1 Take Order Manual Time 8 8 8 6 6 8 2 Take Payment Manual Time 11 10 3 Walk to work station 2 Walking Time 4 Prep Dough Manual Time 5 Auto Time Prep Auto Time 6 Apply Sauce Manual Time 1 0 8 8 12 12 16 16 20 20 25 25 30 30 34 34 47 47 57 57 67 67 71 71 74 0 7 7 11 11 16 16 19 19 24 24 28 28 32 32 40 40 50 50 60 60 65 65 69 0 6 6 9 9 14 14 17 17 22 22 26 26 29 29 33 33 43 43 53 53 58 58 60 11 16 16 19 19 24 24 29 29 32 32 44 44 54 54 64 64 69 69 71 7 Walk to work station 3 0 9 9 15 15 22 22 29 29 34 34 39 39 41 41 48 48 58 58 66 66 72 72 74 9 9 15 15 18 18 23 23 28 28 31 31 35 35 45 45 55 55 60 60 62 Walking Time 0 7 7 13 13 20 20 25 25 30 30 33 33 35 35 45 45 55 55 61 61 64 64 66 6 6 19 19 23 23 30 30 35 35 40 40 42 42 46 46 56 56 66 66 71 71 75 10 18 18 25 25 30 30 35 35 38 38 47 47 57 57 63 63 68 68 5 5 11 11 20 20 24 24 29 29 34 34 38 38 42 42 52 52 59 59 63 63 66 8 Place Toppings Manual Time 9 Auto Time Bake Auto Time 10 Walk to work station 4 Walking Time 11 Package & Deliver Manual Time 12 Walk to work station 1 Walking Time 71 Observed Cycle 74 69 71 60 62 75 74 66 71 66 Time Time Observation Sheet Takt time Observer Leader Review Operator Name Pizza Project Product Name / # Observation Date 10/13/2016 Observation Number Step Description Observation Point 2 3 4 5 6 7 8 9 10 0 0 0 0 0 1 Take Order Manual Time 8 8 8 6 6 8 2 Take Payment Manual Time 11 10 3 Walk to work station 2 Walking Time 4 Prep Dough Manual Time 5 Auto Time Prep Auto Time 6 Apply Sauce Manual Time 1 0 8 8 12 12 16 16 20 20 25 25 30 30 34 34 47 47 57 57 67 67 71 71 74 0 7 7 11 11 16 16 19 19 24 24 28 28 32 32 40 40 50 50 60 60 65 65 69 0 6 6 9 9 14 14 17 17 22 22 26 26 29 29 33 33 43 43 53 53 58 58 60 11 16 16 19 19 24 24 29 29 32 32 44 44 54 54 64 64 69 69 71 7 Walk to work station 3 0 9 9 15 15 22 22 29 29 34 34 39 39 41 41 48 48 58 58 66 66 72 72 74 9 9 15 15 18 18 23 23 28 28 31 31 35 35 45 45 55 55 60 60 62 Walking Time 0 7 7 13 13 20 20 25 25 30 30 33 33 35 35 45 45 55 55 61 61 64 64 66 6 6 19 19 23 23 30 30 35 35 40 40 42 42 46 46 56 56 66 66 71 71 75 10 18 18 25 25 30 30 35 35 38 38 47 47 57 57 63 63 68 68 5 5 11 11 20 20 24 24 29 29 34 34 38 38 42 42 52 52 59 59 63 63 66 8 Place Toppings Manual Time 9 Auto Time Bake Auto Time 10 Walk to work station 4 Walking Time 11 Package & Deliver Manual Time 12 Walk to work station 1 Walking Time 71 Observed Cycle 74 69 71 60 62 75 74 66 71 66 Time