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Coffee Bean Inc. (CBI) processes and distributes a variety of coffee. CBI buys coffee beans from around the world and roasts, blends, and packages them

Coffee Bean Inc. (CBI) processes and distributes a variety of coffee. CBI buys coffee beans from around the world and roasts, blends, and packages them for resale. Currently, the firm offers 15 coffees to gourmet shops in one-pound bags. The major cost is direct materials; however, a substantial amount of factory overhead is incurred in the predominantly automated roasting and packaging process. The company uses relatively little direct labor.

Some of the coffees are very popular and sell in large volumes; a few of the newer brands have very low volumes. CBI prices its coffee at full product cost, including allocated overhead, plus a markup of 30 percent. If its prices for certain coffees are significantly higher than the market, CBI lowers its prices. The company competes primarily on the quality of its products, but customers are price conscious as well.

Data for the 2010 budget include factory overhead of $3,000,000, which has been allocated by its current costing system on the basis of each product's direct labor cost. The budgeted direct labor cost for 2010 totals $600,000. The firm budgeted $6,000,000 for purchases and use of direct materials (mostly coffee beans).

The budgeted direct costs for one-pound bags of two of the company's products are as follows:



Mona LoaMalaysian
Direct materials$4.20$3.20
Direct labor$ 3.200.30

CBI's controller, Mona Clin, believes that its current product costing system could be providing misleading cost information. She has developed this analysis of the 2010 budgeted factory overhead costs:


ActivityCost DriverBudgeted ActivityBudgeted Cost
PurchasingPurchase orders1,158$579,000
Materials handlingSetups1,800720,000
Quality controlBatches720144,000
RoastingRoasting-hours96,100961,000
BlendingBlending-hours33,600336,000
PackagingPackaging-hours26,000260,000
Total factory overhead cost

$3,000,000

Data regarding the 2010 production of two of its lines, Mona Loa and Malaysian, follow. There is no beginning or ending direct materials inventory for either of these coffees.



Mona LoaMalaysian
Budgeted sales100,000 pounds2,000 pounds
Batch size10,00 pounds500 pounds
Setups3 per batch3 per batch
Purchase order size25,000 pounds500 pounds
Roasting time1 hour per 100 pounds1 hour per 100 pounds
Blending time0.5 hour per 100 pounds0.5 hour per 100 pounds
Packaging time0.1 hour per 100 pounds0.1 hour per 100 pounds


Required

1. Using Coffee Bean Inc.'s current product costing system, a. Determine the company's predetermined overhead rate using direct labor cost as the single cost driver.

b. Determine the full product costs and selling prices of one pound of Mona Loa coffee and one pound of Malaysian coffee.

2. Using an activity-based costing approach, develop a new product cost for one pound of Mona Loa coffee and one pound of Malaysian coffee. Allocate all overhead costs to the 100,000 pounds of Mona Loa and the 2,000 pounds of Malaysian. Compare the results with those in requirement 1.

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