Question
Coffee Bean, Inc. (CBI), is a processor and distributor of a variety of blends of coffee. The company buys coffee beans from around the world
Coffee Bean, Inc. (CBI), is a processor and distributor of a variety of blends of coffee. The company buys coffee beans from around the world and roasts, blends, and packages them for resale. CBI offers a large variety of different coffees that it sells to gourmet shops in one-pound bags. The major cost of the coffee is raw materials. However, the companys predominantly automated roasting, blending, and packing processes require a substantial amount of manufacturing overhead. The company uses relatively little direct labor. Some of CBIs coffees are very popular and sell in large volumes, while a few of the newer blends sell in very low volumes. For the coming year, CBI's budget includes an estimated manufacturing overhead cost of $2,700,000. CBI assigns manufacturing overhead to products on the basis of direct labor-hours. The expected direct labor cost totals $540,000, which represents 45,000 hours of direct labor time. The expected costs for direct materials and direct labor for one-pound bags of two of the company's coffee products appear below. Mona LoaMalaysianDirect materials$3.70$2.70Direct labor (0.025 hours per bag)$0.30$0.30 CBI's controller believes that the companys traditional costing system may be providing misleading cost information. To determine whether or not this is correct, the controller has prepared an analysis of the year's expected manufacturing overhead costs, as shown in the following table: Activity Cost PoolActivity MeasureExpected Activity for the YearExpected Cost for the YearPurchasingPurchase orders1,660orders$415,000Material handling number of setups1,750setups 612,500Quality control number of batches550batches 104,500RoastingRoasting hours95,600roasting hours 956,000BlendingBlending hours33,000blending hours 396,000PackagingPackaging hours21,600packaging hours 216,000Total manufacturing overhead cost $2,700,000 Data regarding the expected production of Mona Loa and Malaysian coffee are presented below. There will be no raw materials inventory for either of these coffees at the beginning of the year. Mona LoaMalaysianExpected sales75,000pounds2,000poundsBatch size15,000pounds500poundsSetups3per batch3per batch purchase order size15,000pounds500poundsRoasting time per 100 pounds1roasting hours1roasting hoursBlending time per 100 pounds0.5blending hours0.5blending hours packaging time per 100 pounds0.1packaging hours0.1packaging hours Required:1. Using direct labor-hours as the base for assigning manufacturing overhead costs to products, do the following:a. Determine the predetermined overhead rate that will be used during the year.b. Determine the unit product cost of one pound of the Mona Loa coffee and one pound of the Malaysian coffee.2. Using activity-based costing as the basis for assigning manufacturing overhead cost to products, do the following:a. Determine the total amount of manufacturing overhead cost assigned to the Mona Loa coffee and to the Malaysian coffee for the year.b. Using the data developed in part (2a) above, compute the amount of manufacturing overhead cost per pound of the Mona Loa coffee and the Malaysian coffee.c. Determine the unit product cost of one pound of the Mona Loa coffee and one pound of the Malaysian coffee.
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