Question
Collagen uses automated manufacturing process to produce a variety of panel boards. Using computer-aided manufacturing and robotics, the company has reduced its labour costs to
Collagen uses automated manufacturing process to produce a variety of panel boards. Using computer-aided manufacturing and robotics, the company has reduced its labour costs to only 9% of total manufacturing costs. Consequently, the company does not account for labour as a separate item but instead accounts for labour as part of overhead.
Consider a part used in electrical distribution systems. The static budget for producing 750 units in March 20X1 is as follows:
Direct materials | $17,000* |
Overhead | |
Supplies | 1,785 |
Power | 1,130 |
Rent and other building services | 2,815 |
Factory labour | 1,500 |
Depreciation | 4,500 |
Total manufacturing costs | $30,000 |
*3 kg/unit * $8.5/Kilogram (kg) * 750 units |
Supplies and power are variable, and other overhead items are fixed costs.
Actual costs in March 20X1 for producing 900 units of panel boards were as follows:
Direct materials | $20,480** |
Overhead | |
Supplies | 2,312 |
Power | 1,512 |
Rent and other building services | 2,775 |
Factory labour | 1,681 |
Depreciation | 4,500 |
Total manufacturing costs | $34,477 |
**Collagen purchased and used 2,850 kgs of materials at $7.80 per kg. |
Required:
1. Compute (a) the direct-materials price and quantity variances and (b) the flexible-budget variance for each overhead item.
2. Identify and discuss recommendations for how Collagen can improve factory labour costs.
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