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Collagen uses automated manufacturing process to produce a variety of panel boards. Using computer-aided manufacturing and robotics, the company has reduced its labour costs to

Collagen uses automated manufacturing process to produce a variety of panel boards. Using computer-aided manufacturing and robotics, the company has reduced its labour costs to only 9% of total manufacturing costs. Consequently, the company does not account for labour as a separate item but instead accounts for labour as part of overhead.

Consider a part used in electrical distribution systems. The static budget for producing 750 units in March 20X1 is as follows:

Direct materials

$17,000*

Overhead

Supplies

1,785

Power

1,130

Rent and other building services

2,815

Factory labour

1,500

Depreciation

4,500

Total manufacturing costs

$30,000

*3 kg/unit

* $8.5/Kilogram (kg)

* 750 units

Supplies and power are variable, and other overhead items are fixed costs.

Actual costs in March 20X1 for producing 900 units of panel boards were as follows:

Direct materials

$20,480**

Overhead

Supplies

2,312

Power

1,512

Rent and other building services

2,775

Factory labour

1,681

Depreciation

4,500

Total manufacturing costs

$34,477

**Collagen purchased and used 2,850 kgs of materials at $7.80 per kg.

Required:

1. Compute (a) the direct-materials price and quantity variances and (b) the flexible-budget variance for each overhead item.

2. Identify and discuss recommendations for how Collagen can improve factory labour costs.


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