Question
Company X is a manufacturer of AA batteries. Consider lifetimes (in hours) of AA batterieswhenputinconstantuse,i.e.,keepingflashlight'on'tillthebatterydies.Recently,withadvancement in technology, other companies manufacturing AA batteries claim that the
Company X is a manufacturer of AA batteries. Consider lifetimes (in hours) of AA batterieswhenputinconstantuse,i.e.,keepingflashlight'on'tillthebatterydies.Recently,withadvancement in technology, other companies manufacturing AA batteries claim that the lifetimeof AA battery is significantly greater than the ones manufactured by company X. This motivatedcompany X to investigate several quality characteristics for AA batteries. The objectives of theinvestigationareas follows:
- Figuring outif indeed the lifetime of AA battery manufactured by company X islessthan their friendly competitor, company Y, who is ready to help company X by sharingprocessdata
- Identifying the action items to be carried out if indeed the lifetimes of the batteriesmanufactured by company X are significantly lesser than the ones manufactured bycompanyY
- Verifyingwhether themanufacturingprocessis in controlandcapable
- Devisingasingleacceptancesamplingplanbeforereleasinganybatterylotforsaletothemarket
Followingarethedetailswithrespecttothe objectives.
ObjectiveI:
Thefollowingdata were obtained onAAbatterylifetimes in hours:
CompanyX:
3, | 4.5, | 4.5, | 3.9, | 5.2, | 6.2, | 3.9, | 2.2, | 3.6, | 6, |
3.2, | 5.6, | 3.7, | 4.6, | 4.4, | 5.4, | 4.2, | 5.1, | 3.3, | 4.9, |
2.3, | 4.5, | 3.7, | 4.1, | 3.9, | 3.8, | 4.7, | 4.8, | 4.1, | 4.1 |
CompanyY:
10.9, | 8.2, | 5.7, | 5, | 6.6, | 5.6, | 7.4, | 6.7, | 7.1, | 4.5, |
7.7, | 6.2, | 7.4, | 6, | 8.2, | 9.1, | 8.2, | 6.5, | 6.6, | 9.6, |
8.6, | 7.2, | 7.3, | 6.8, | 10.2, | 8.6, | 6.8, | 8.6, | 7.3, | 9 |
Theabovedataaregiven inanexcelsheettitled'lifetime_data.xlsx'.
If shapes of the distributions of battery lifetimes for both companies show similarity and theaverage battery lifetime for company X is less than average battery lifetime for company Y by 2hours, then the manufacturing process indicates difference and battery lifetime for company Xwill beconsidered significantlylesserthan thebatterylifetime forcompanyY.
ObjectiveII:
In case of the battery lifetime for company X is significantly lesser than that the battery lifetimeforcompanyY, thefollowingaction items aresuggested.
- InstallanR&Dteam for thefollowingtasks:
- TofindalternativematerialstoZinc(Zn,fornegativeelectrode)andManganese Dioxide (MnO2, for positive electrode). If cheaper alternatives areavailable,assessthealkalinetoxicityandsuggestmaterialswhichcanneutralizethetoxicity.Ifcheaperalternativesarenotavailable,thenotherstructural changes of battery should be considered in a team meeting after aperiodof6 months.
- To reduce the width of the cylindrical wall of battery by 10% and check theeffectonthe battery lifetime. Carry outthe experimentfor 1000batteries.Applyregressionmodeltoanalyzedata.Ifmorethan5%ofbatteriesgettoohot(>40C), then stop theprocess.
- Typically,batteryshelf-life,whenstoredinroomtemperature,isbetween5to10years. Carry out an experiment to study the shelf-life of batteries for a period of 1 yearto check what percentage of batteries show shelf-life of less than 1year. During thisone year if the head of experimenter team changes, then the assistant will be made theheadof theteam and anew personwill be hiredasan assistant.
ObjectiveIII:
- Anemployeeisresponsibleforcollectingmanufacturedbatterysampleofsizebetween50and60everydayat4pmforaperiodofconsecutive25daysevery3
months,andcollectdataonthedailynumber of defectivebatteries.Arelevantqualitycontrolchart isgiven inFigure1.
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