Question
Compute Lead Time Bhojraj Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes:
Compute Lead Time
Bhojraj Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 65 parts. A part requires 4 minutes in milling and 8 minutes in finishing. The move time between the two operations for a complete batch is 9 minutes.
Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing operations. The operating time is unchanged; however, the batch size is reduced to 6 parts and the move time is eliminated.
Determine the value-added, non-value-added, and total lead times, and the value-added ratio under the traditional and lean manufacturing methods. If required, round percentages to one decimal place.
Line Item Description | Traditional Philosophy | Lean Manufacturing Philosophy |
---|---|---|
Value-added time | fill in the blank 1 min | fill in the blank 2 min |
Non-value-added time | fill in the blank 3 min | fill in the blank 4 min |
Total lead time | fill in the blank 5 min | fill in the blank 6 min |
Value-added ratio (as a percent) | fill in the blank 7 % | fill in the blank 8 % |
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