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Consider a five-task process, with five manual tasks to be performed before the product is completed, as diagrammed below: The task times, shown in minutes,
Consider a five-task process, with five manual tasks to be performed before the product is completed, as diagrammed below: The task times, shown in minutes, are the times that it takes one worker to perform that task for one unit of product. This line is staffed with six workers, two of whom are assigned to workstation D. Assume that each of the tasks (tasks A through E) are never split among multiple workers. Thus, the two workers doing task D work on individual units, each doing all of task D on the particular unit on which he or she is working. Assume that there is ample equipment so that all workers can perform their tasks. d) Assume the times given in the process flow diagram are average cycle times, and actual cycle times vary around these averages. Based on data collected from the actual operation of the line, the production manager has determined that the average throughput time of the line is 2 hours. Calculate the average amount of work-in-process (WIP) for this line. e) Draw a Gantt chart for the production of the first 7 products. You can use the Excel file provided with this assignment. Use a different color for each product. On the Gantt chart, show the first two of the cycles. Paste the picture of your Gantt chart below. Consider a five-task process, with five manual tasks to be performed before the product is completed, as diagrammed below: The task times, shown in minutes, are the times that it takes one worker to perform that task for one unit of product. This line is staffed with six workers, two of whom are assigned to workstation D. Assume that each of the tasks (tasks A through E) are never split among multiple workers. Thus, the two workers doing task D work on individual units, each doing all of task D on the particular unit on which he or she is working. Assume that there is ample equipment so that all workers can perform their tasks. d) Assume the times given in the process flow diagram are average cycle times, and actual cycle times vary around these averages. Based on data collected from the actual operation of the line, the production manager has determined that the average throughput time of the line is 2 hours. Calculate the average amount of work-in-process (WIP) for this line. e) Draw a Gantt chart for the production of the first 7 products. You can use the Excel file provided with this assignment. Use a different color for each product. On the Gantt chart, show the first two of the cycles. Paste the picture of your Gantt chart below
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