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Consider the first - order irreversible catalytic gas phase reaction A B which is carried out in a laboratory mixed flow reactor ( CSTR )

Consider the first-order irreversible catalytic gas phase reaction AB which is carried out in a
laboratory mixed flow reactor (CSTR). The reactor contains 10 gram of 1.2mm(diameter) spherical
porous catalyst particles (p=2000kgm3;Deff=1.010-7m2s). The feed to the reactor is 4.0cm3s
pure A at 1.0 atmosphere (1.01325 bar) and 336C. A conversion of 80% was obtained for this
experimertal setup. The flow pattern in the reactor is such that external diffusion effects are
negligible.
a) Show that the experimental observed reaction rate in the experimental reactor is 6.4mmolkgcatS
[4]
b) Motivate with detailed calculations, using the Weisz-Prater criterion, if the current operation of the
reaction with the laboratory experimental setup is internal diffusion or reaction controlled [6]
c) Deternine the effectiveness factor of the catalyst used in the laboratory experiments [5]
A pilot scale reactor (fluidised bed, which can be modelled as a CSTR) was designed, which consists
of 10kg of catalyst (1000 times as much as the laboratory scale reactor) with a feed flow of 4.0dm3s
(1000 times as much as the laboratory scale reactor). The same operating conditions and 1
atm., same catalytic material) are used, but larger spherical catalyst particles (Dp=2.0(mm)) are used
this time (The effective diffusion coefficient remains the same, Deff=1.010-7m2s). Also in the pilot
scale reactor, the flow pattern is such that external diffusion effects are negligible.
d) Do you expect a larger/equal/or lower conversion then 80%(the conversion in the laboratory
experiments)? Motivate! [3]
e) Determine the conversion in the pilot scale reactor [7]
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