Question
Consider the following scenario: An engineering firm is considering switching from a manual to an automated machine for quality control. Under the current process: 1.Manual
Consider the following scenario: An engineering firm is considering switching from a manual to an automated machine for quality control. Under the current process:
1.Manual inspection:
a.Works earn $35/ hour, inspect 7 items per hour and need 16 inspectors total, working 8 hours per shift and 200 shifts a year
b.There is a false negative of 15%, so the company actually pays workers $25/hr and sets aside $10/hr to cover cost of poor quality (considered a regular business expense)
2.Proposed automated inspection:
a.Capital cost of machine is $17 million (it is available in 2 months)
b.Cost of shipping machine would be $50,000
c.Installation/modifications of machine into warehouse is $130,000
d.Operating costs are estimated to be "minor"
e.Inspection cost for management to observe machine prior to purchase is $5,000
f.Automated process has a false negative rate of 2%
For both processes:
1.The firm sells 170,000 items a year at $75 each
2.Use a planning horizon of 4 years and a corporate MARR of 12% (MARR = minimum attractive rate of return)
3.Do not consider taxes in the analysis
-Based on the above considerations, what should the company do & why?
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