Question
Darylyn Chocolate company produces Rockyroady chocolate squares which are sold in brightly decorated canisters. Cool Canisters' sales manager has approached Darylyn with an offer to
Darylyn Chocolate company produces Rockyroady chocolate squares which are sold in brightly decorated canisters. Cool Canisters' sales manager has approached Darylyn with an offer to supply canisters at $1.50 each. Currently, Darylyn assigns the following costs to production of canisters: Direct Material: $610,000 Direct Labour: 11,000 Hours @ $ per Hour - $495,000 Variable Overhead: $20 per Direct Labour Hour - $220,000 Fixed Overhead: $50 per Direct Labour Hour - $550,000 Total Cost: $1,875.000 Number of Canisters: 750,000 A conventional make-or-buy analysis suggests that Cool Canister's offer should be accepted, as the cost per canister would be more than $1.50. If Darylyn decides to buy the canisters, then $1,475,000 of total costs would be avoided, as $400,000 Fixed Overhead relates to Building Depreciation. The management accountant has requested that further detailed analysis should be conducted before a decision is made. The management accountant has also provided activity drivers that relate to both Variable and Fixed Overheads in the production of canisters as follows: Product Specs 10 $600 per Spec Supervisory Hours 2,000 $40 per Hour Material Handling Hours 6,000 $8 per Hour Purchase Orders 55 $250 per Order Inspections 30 $300 per Inspection Setups 15 $400 per Setup Machine Hours 70,000 $2.50 per Hour Required: a) Explain how the $1,475,000 of cost savings was calculated using conventional make-or-buy analysis. b) Determine the costs that will be saved by purchasing the canisters using the activity drivers. c) Finalise the make-or-buy decision using the activity data. Should Darylyn buy the canisters? d) If the conventional and activity-based analyses produced different conclusions, explain why.
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